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Archive for Robotic Milking

Choosing the Right Robotic Milking System: Brands, Experiences, and Future Preferences

Tuesday, December 10th, 2024

Discover leading dairy robot brands and user experiences. Would you make the same choice again? Gain insights for better farm decisions.

The quiet transformation of dairy farming inspires the industry as robots take over tasks like milking. A decade ago, the idea of machines milking cows was met with skepticism, but today, nearly 60% of large dairy farms in the U.S. have embraced automation in some form. This shift is not just a trend but a strategic move to stay competitive in a market where efficiency and accuracy are paramount. 

The role of dealer support when considering adopting a robotic system cannot be overstated. The right system can propel your farm forward, while the wrong one can lead to constant repairs and problems. It’s crucial to seek advice from those who have already ventured into automation. Ask them, “What robot system do you use and why? Would you choose the same brand again?” This emphasis on dealer support ensures that you’re not just investing in a system but in a reliable and supportive partnership. 

The Robotic Evolution: Transforming Dairy Farming

The progress in dairy farming technology, particularly in robotic systems, is remarkable. An essential brand in this field is Lely. Lely started by automating the milking process, and today, it offers advanced systems like the Lely Astronaut. This system uses high-tech sensors, software, and the Horizon app to give farmers easy-to-use tools for tracking each cow’s health and performance. This integration with herd management has changed farmer-cow interactions. 

GEA is another leader in this area with its R9500 robotic milking system. It combines one-touch technology and 3D cameras to handle the milking process efficiently. This technology reduces the need for manual work and improves milk quality. Additionally, the feeding system in these robots allows for multiple feed types, making feeding more flexible. 

DeLaval has made strides with the VMS™ V310 system. The Daily Cow Monitor provides real-time information about cows’ reproductive status, helping farmers make smart breeding decisions and improve herd fertility. Options for guided flow and manual attachment further add flexibility to the systems. 

The advancements in dairy robotics are not just about automation but a leap toward more innovative and sustainable farming. The focus is on better data, real-time options, and sound resource management. Today’s robots do more than automate—they pave the way for a future where farmers can better care for dairy cows, focusing on efficiency and sustainability. 

As robotics advances, farmers gain new tools that save time and cut costs while improving herd health. This evolution is about more than machinery—it’s about a new way of farming that emphasizes efficiency, sustainability, and animal welfare.

Lely: Merging Innovation with Unmatched Support in Dairy Automation

The Lely brand is known for being reliable and cutting-edge in dairy farm robotics. Farmers love Lely’s advanced machines and consistent support and service. This combo is key, as many dairy farmers praise Lely for its easy-to-use system and handy “Horizon app,” which help blend technology into daily work without hassle. Such tools are crucial for helping farmers use technology effectively. 

Good service support is essential, mainly when breakdowns occur. Lely’s strong support system builds trust and ensures smooth operations, even during repairs. As technology has advanced, users have seen Lely’s systems become easier and more reliable, showing their commitment to meeting the changing needs of the farming community. 

But no system is perfect. While many like Lely, some farmers may prefer brands like Gea for features like manual teat cup attachment, which Lely doesn’t offer. Yet, overall, the ease of use, better performance, and strong dealer network usually make Lely the top choice. The saying “once you go Lely, you’ll never go back” describes the loyalty it inspires among users. 

With its mix of strengths and room for improvement, Lely remains a strong leader in dairy robotics. It is backed by high farmer satisfaction and a focus on user-friendly tech innovation.

GEA: Pioneering with Precision and Efficiency in Dairy Robotics

GEA stands out in robotic dairy solutions by combining the latest technology with ease of use. Their one-touch system and 3D camera technology are game-changers in this field. 

The one-touch system significantly simplifies the milking process. It combines several steps—washing, stimulating, discarding, milking, and post-dipping—into one smooth operation. This feature is perfect for dairy farmers who want to improve efficiency with less hands-on work. 

Another key feature is GEA’s 3D camera technology. It helps ensure precision by detecting and adjusting for different cow sizes, making the milking process more effective. Plus, it can separate milk from quarters with high somatic cell count (SCC), which is crucial for maintaining high milk quality. 

However, GEA’s system could be better. Some users have found it requires careful maintenance. This highlights the importance of good dealer support, which can significantly affect the system’s performance over time. 

Despite some mixed reviews, GEA is still a strong choice in dairy automation. Anyone considering GEA should consider its advanced features and the support needed to keep things running smoothly.

DeLaval: Balancing Innovation and Practicality in Dairy Farming 

Delaval excels in dairy farming automation and is known for its helpful features, such as the progesterone tester and guided flow options. These tools help improve dairy management, smooth operations, and keep cows healthy. The progesterone tester is essential for farmers who are focused on reproduction. It offers quick and accurate hormone information to help breed and catch health issues early. Farmers appreciate that this tool boosts birth rates, shortens calving intervals, and reduces the need for vets. 

The guided flow system directs cows within the barn, ensuring they use automated milking stations well and stay calm. This boosts efficiency, increases milk production, and improves cow health. Many farmers like Delaval because of its dealer support and manual attach feature, which allows them some control over the milking process. 

Delving into dairy automation with Delaval machines can be intimidating without proper dealer support. A reliable dealer network is crucial for smooth farm operations for any milking system, especially for DeLaval.

Relying on the Right Support: The True Backbone of Dairy Automation

In dairy robotics, dealer support is crucial. It often decides how happy farmers are with their automation system. Many farmers stress how important strong dealer support is. One user says, “Good service is a must, no matter the machine.” Another agrees, “Dealer support can make or break the machine.” This shows that loyalty is more than just the machine; it includes the reliability of the support network. Quick and skilled service is vital in dairy automation, where breakdowns happen. These stories show that while features are essential, excellent service is key when choosing a system. For farmers, dealers are not just sellers; they are essential partners. This need for support builds brand loyalty and leads to picking systems that offer innovation and reliable help when needed. Choosing a dairy robot means having a ready service team to help when needed.

Titans of Dairy Automation: Navigating the Giants of Lely, GEA, and DeLaval

Dairy automation is dominated by three major players: Lely, GEA, and DeLaval. Each has unique systems designed to meet different farmer needs. Understanding what each offers can help farmers make better decisions. 

  • Main Features: Lely is known for its easy-to-use systems and innovative software, such as Lely Horizon, which makes it simple to fix problems when they arise. GEA is known for its one-touch system, which uses advanced 3D camera technology to make milking easy and efficient. It also allows for multiple types of feed, which can be cost-effective for farmers. DeLaval offers systems that guide cow movement and monitor cow health, including features like progesterone testing. 
  • Advantages: Lely’s most significant advantage is its reliability and strong service support, which make it appealing to those who value post-purchase service. GEA stands out for its precision and ability to handle multiple feed options, which can save money and boost production. DeLaval is praised for its supportive dealers and innovative monitoring, which helps keep cows healthy. 
  • Challenges:  No system is perfect. Lely might not suit those who prefer doing some tasks manually, whereas GEA offers more hands-on options. GEA’s complex technology might overwhelm those not used to high-tech systems. While offering detailed monitoring, DeLaval might feel too complicated for farmers looking for more straightforward solutions.
  • Choosing the Right System: Farmers must balance new technology and practicality. They must consider how much they need tech advancement versus strong dealer support, which is crucial. The dealer’s network could be more important than the brand, highlighting the need for good service support. 

The system choice depends on a farmer’s personal preferences, needs, and the practical realities of their farm. While each system can boost productivity, the right choice should fit the farm’s goals and abilities.

The Future Beckons: Embracing AI and Sustainability in Dairy Robotics

The world of dairy robotics is on the edge of significant changes. New technology is pushing old ways aside and moving the industry forward. Dairy farmers now want robots that work better, are sustainable, and can adapt to changing market needs. Fast-growing technologies like artificial intelligence (AI) and machine learning aim to create more intelligent robots. These could improve herd management by giving farmers real-time data for better decisions. Plus, AI could predict machine problems before they happen, helping reduce downtime. 

Farmers are also looking for systems they can customize and expand. Future robots are expected to have modular designs, making it easier for farmers to adjust them based on herd size and production needs. This flexibility is essential because farms are not all the same size or output. They require solutions that grow with them. 

Sustainability is also a key concern for future robots. Consumers are more aware of environmental issues, and demand for systems that reduce ecological impact is growing. Technologies like renewable energy and better waste management are expected to make farms more eco-friendly. 

Experts think the next generation of robots will also improve animal welfare. Better sensor technology might help monitor health, ensuring timely care. Innovations in feeding systems could increase milk production and quality. 

Moreover, companies compete to offer the best support and service, as these are critical factors for farmers choosing robots. As tech advances, strong support networks become even more critical. This illustrates the need for strong ties between equipment providers and farmers. 

In summary, the future of dairy robotics has the potential to change farming. The possibilities appear exciting and endless if we embrace these new technologies while focusing on sustainability, efficiency, and animal health.

The Bottom Line

The choice of a robotic system for dairy farming is more complex. As our exploration revealed, each leading brand—Lely, GEA, and DeLaval—offers unique strengths, from user-friendly interfaces and advanced heat identification systems to comprehensive dealer support and innovative animal management solutions. The undeniable factor across all experiences is the critical role of dealer support, which can significantly influence the functionality and long-term success of these systems on your farm. 

Understanding your farm’s specific needs is the key to making the right choice. Whether you prioritize precision, efficiency, or support, aligning your decision with these requirements to optimize your investment is essential. As you weigh your options, ask yourself: Are your current systems meeting your operation’s demands, or is it time to embrace new technologies and support networks? The future of dairy farming beckons with promise and potential, so keep questioning and striving for improvement.

Key Takeaways:

  • Dairy automation is evolving with significant contributions from companies like Lely, GEA, and DeLaval, demonstrating varied innovation and user support strengths.
  • Lely remains a preferred choice for many due to its user-friendly interface, integrated systems, and reliable dealer support, emphasizing the importance of after-sales service in decision-making.
  • GEA provides a precision-driven approach with features like the one-touch system and advanced feeding options, yet past experiences with system issues highlight the variability in performance.
  • DeLaval is appreciated for its guided systems and practical features like manual operation, reinforcing the value of tailored functionalities in dairy robotics.
  • Purchasing decisions should consider robotic capabilities and the quality of regional dealer networks. Consistent service and support are critical to maintaining operational efficiency.
  • Continued investment and innovation in automated milking systems are essential for advancing sustainability and efficiency in the dairy industry. Artificial intelligence is shaping the future of farming.

Summary:

The dawn of robotic milking systems has revolutionized the dairy industry, offering farmers critical choices that affect productivity and workflow. Brands like Lely, GEA, and DeLaval stand out, each with distinct advantages such as Lely’s user-friendly interface, GEA’s precision-oriented features, and DeLaval’s innovative solutions combined with robust dealer backing. As Olivia Courtney Platt aptly suggests, “Dealer support can make or break the machine,” highlighting the importance of after-sale service. With nearly 60% of large U.S. farms incorporating automation, selecting the right system becomes pivotal—impacting advancements or leading to persistent issues. As the industry evolves, the future of dairy robotics promises advancements through AI and machine learning, fostering intelligent robots for improved herd management and minimized downtime, with farmers seeking customizable and modular designs.

Learn more:

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Bullvine Daily is your essential e-zine for staying ahead in the dairy industry. With over 30,000 subscribers, we bring you the week’s top news, helping you manage tasks efficiently. Stay informed about milk production, tech adoption, and more, so you can concentrate on your dairy operations. 

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Feeding Strategies for Robotic Milking Success

Saturday, November 2nd, 2024

Uncover the secret to doubling your dairy farm’s productivity with strategic feeding. Ready to boost your robotic milking herd and milk production?

Summary:

Dairy farming is evolving, and robotic milking is leading the charge by reducing labor, boosting milk production, and improving farmers’ lifestyles, especially for herds of 40 to 250 cows. Success in this field often hinges on effective feeding management, as ranked by experienced dairy producers. Understanding the interplay between cow behavior, diet, health, and milk production is crucial for these systems, leading to more frequent voluntary visits to milking stalls and healthier herds. While popular in Western Europe, Canada, and the US, these systems require careful attention to feeding methods to thrive. Factors like heat stress and social dynamics can impact feed consumption and robot visits. Three main approaches to feeding robotic milking herds in confined housing include partial mixed ration (PMR), feeding solely fodder on the bunk, and guided traffic systems.

Key Takeaways:

  • Effective feeding management can be a game-changer for robotic milking success.
  • Robotic milking systems significantly reduce labor and enhance cow health and performance.
  • Understanding the complex relationship between cow behavior, diet, health, and milk production is vital.
  • Heat stress and social dynamics can affect feed intake and milking frequency.
  • Three main feeding strategies: partial mixed ration (PMR), feeding forage only on the bunk, and guided traffic systems.
robotic milking, dairy farming technology, feeding management, cow behavior, milk production, dairy herd health, automated milking systems, dairy farming trends, feeding methods for cows, robotic milking benefits

Robotic milking systems are rapidly gaining popularity, especially in Western Europe, Canada, and the United States. These systems save time, increase milk supply, and promote a healthier lifestyle for the cows. However, to fully reap these benefits, efficient feeding methods are crucial. More than merely installing a robot is required; you must also manage your herd’s nutrition. Proper feed management ensures cows visit the milking box frequently, increasing efficiency and productivity. It leads to less effort, more productivity, and a better lifestyle. So, how can you effectively feed a robotic milking herd? Explore the best methods and ideas to transform your dairy farm.

The Game-Changer for Robotic Dairy Farmers: Turning Feed into an Irresistible Milking Magnet!

Typical dairy feeding regimens aim to fulfill the cow’s nutritional requirements while keeping her healthy, maximizing feed efficiency, and lowering expenses wherever feasible. If you’re a dairy farmer, you already know this.

But here’s the twist: if you’ve mastered robotic milking, you have a game-changing fifth target on your list. What is it? It all comes down to making the feed appealing enough to entice your cows to walk to the robotic milking cubicle regularly. Consider this: your cows are motivated, making regular excursions independently, reducing the need for fetching and milking more often at regular intervals. It’s like winning the jackpot for milk production!

Why is this so important? Motivated cows with a regular milking schedule reduce your work burden and feed more, increasing milk output. Isn’t this a win-win for everyone?

Navigating the Intricate Web: Cow Behavior, Diet, Health, and Milk Production 

The delicate balance between cow behavior, food, health, and milk output becomes even more complex in a voluntary milking system. Consider this: when cows are given fresh, nutritious feed regularly, they consume more. This alteration in eating habits results in increased feed intake, which boosts milk production. It’s a win-win, right? But wait on—things aren’t always that simple. Assume a cow’s diet is high in grain and poor in fiber. This imbalance might result in health problems such as lameness. A lame cow will visit the milking robot less since moving is difficult. Reduced visits lead to reduced feed intake and, subsequently, a decrease in milk production. Diet impacts health, which in turn influences behavior and productivity.

Hot weather adds another level of intricacy. Cows under heat stress tend to be less active and consume less. Fixed milking intervals in a conventional milking arrangement may reduce output loss; however, feeding and milking frequency decrease in robotic milking systems, causing a negative spiral. Less frequent trips to the robot result in reduced feed consumption, reducing milk production. More frequent milking may enhance milk supply, meeting the cow’s nutritional requirements. Her health may suffer if her diet cannot keep up with her increased output. Inadequate nutrition may cause ketosis or acidosis, negatively impacting cow health and production.

The social dynamics of the herd also play a significant influence. In guided traffic systems, subordinate cows may be harassed by dominant cows, restricting their access to food and the milking robot. This social stress deleteriously influences their health, behavior, and milk supply. The relationships between behavior, food, health, and milk production are dynamic. Any change in one element causes ripples in the others, necessitating a vigilant eye and careful supervision to ensure the system operates harmoniously.

Imagine Your Cows Aren’t Just Not Feeling Up to It—they’re Hurting. Lameness is like the Kryptonite of Robotic Milking Systems. 

Assume your cows are more than just unmotivated. They are suffering. Lameness is like the kryptonite of robotic milking machines. You see, lame cows visit the robotic milker less often. Instead of trotting over like the others, they hobble, pause, and usually have to be retrieved.

But don’t just take my word for it. Studies have found that lame cows have a much-decreased frequency of voluntary milking. These cows are more likely to stay in the barn until fetched. This adds to your workload and causes stress for the cow, which may impact its general health and milk output.

So, what can you do about this? Understanding the underlying dietary variables that lead to lameness is critical. Keeping an eye on your herd’s foot health may greatly influence their enthusiastic trips to the robotic milking station, minimizing the need for human intervention and increasing overall farm efficiency.

Three Routes to Feed Success with Robotic Milking Herds 

Let’s look at three primary techniques for feeding robotic milking herds in confined housing. First, a partial mixed ratio (PMR), including pelleted concentrate, is employed. This system includes a PMR for output levels lower than the herd average, with extra pelleted concentrate supplied in the robotic milking box. Feeding a PMR ensures that cows get constant nutrition, while the concentrate encourages them to visit the robots often. These pellets are usually made with highly appetizing components to increase uptake during milking. According to studies, pellet quality is critical to encourage frequent robot visits.

Another technique is to feed solely fodder on the bunk and provide complete concentrate in the milking box. This technique may be beneficial in inaccessible traffic sheds. This system uses robotic feeders to give cows personalized grain allocations during milking. This approach may improve milking frequency, but it needs thorough supervision to ensure that cows get appropriate daily feed. Limiting feed pace to match the cow’s eating rate is also essential for avoiding leftover feed and keeping appetite for the next visit.

Finally, let’s discuss guided traffic systems. These systems use an organized strategy to direct cows to milking robots before or after feeding, depending on their eligibility for milking. Cows are driven to robots along planned paths in guided traffic barns. This may minimize concentrate allocation in the milking box. This may frequently reduce the number of cows that must be fetched while increasing labor efficiency but at the expense of lower cow comfort and natural eating behavior. What is your experience with these methods? Would changing your present method provide better results?

Free vs. Guided Traffic Systems: Which Path Leads to Farm Success? 

Free vs. directed traffic systems offer two separate approaches to regulating cow movement on the farm, especially regarding milking robots. Cows in free traffic systems may travel freely between feeding, resting, and milking facilities, with no physical obstacles or stringent guidelines. This approach encourages natural behavior and increases cow comfort. One research study (Hermans et al., 2003) indicated that cows in free traffic systems consumed more dry matter and spent more time lying down than in guided systems. Furthermore, research shows that free traffic reduces waiting times and stress for cows, making it a more natural and welfare-friendly option.

In contrast, directed traffic systems employ gates and obstacles to manage cow movement, ensuring cows pass through the milking robot before or after accessing the feed. This strategy reduces the number of cows that must be fetched, increasing labor efficiency. For example, research comparing various traffic systems found that directed traffic decreased the number of fetch cows while increasing labor efficiency. However, this strategy has a significant influence on cow comfort. The research found that cows in guided traffic systems consumed fewer meals daily (6.6 vs. 8.9 meals in free traffic) and spent more time waiting for milking.

Regarding feeding tactics, free traffic necessitates using appealing concentrates in the milking robot to attract cows. Failure to do so may result in fewer voluntary visits to the robot. For example, on one Ontario farm, switching to a more vital, appealing pellet boosted voluntary visits per cow per day from 3.40 to 4.04. Guided traffic systems may allow for less attractive, less costly feed choices without affecting milking frequency since cows are led to the milking station regardless of the meal’s attraction. Finally, the decision between free and directed traffic should include labor efficiency, feed prices, and, most significantly, cow comfort and welfare. According to recent statistics, free-traffic farms may produce more milk per cow, increasing by 2.4 lbs and 148 lbs per cow and robot daily.

Picture This: Cows Eagerly Lining Up for Milking, Not Out of Necessity, But Because They Crave the Tasty Treats in the Milking Stall 

This is more than a pipe dream; giving palatable concentrate in the milking stall is critical to the success of your robotic milking system. Look at why these tempting pellets may make or ruin your dairy enterprise. One Ontario farm experienced considerable increases after switching to a higher-quality pellet, with voluntary visits jumping from 3.40 to 4.04 per cow per day and voluntary milkings increasing from 1.72 to 2.06. It’s like moving from generic goodies to gourmet munchies; the cows enjoyed it and milked more often.

Another research showed that various pellet compositions significantly influenced cow behavior. Danish researchers tested seven pellet compositions and determined that a barley and oats combination resulted in the most visits and milk production. In contrast, less appealing elements like maize and dried grass resulted in fewer visits and lower output. In Pennsylvania, a study of eight dairy farms utilizing robotic milking systems indicated that cows fed better-quality pellets containing wheat midds as a critical element had more excellent milking rates, ranging from 2.7 to 3 times daily. Each cow generated around 77.6 pounds of milk each day.

But it’s not only what’s in the pellet; how it’s created is as important. Weaker pellets may degrade, producing fines that cows dislike. One research study found that when cows were given pellets with greater shear strength and fewer fines, they visited and milked more. Canadian research confirmed this, finding that cows given a combination of high-moisture corn and pellets had fewer visits and milkings than those fed stronger commercial pellets, decreasing milk output. In conclusion, investing in pleasant, high-quality pellets is essential. The more appealing the reward, the more eagerly the cows approach the robotic milker. So, when you prepare your feeding strategy, remember that a happy cow is more productive.

Looking to Boost Your Feeding Management Game? Here Are Some Practical Tips! 

Do you want to improve your feeding management game? Here are some practical ways to maintain your robot pellets in good condition while ensuring that your storage and distribution systems work correctly. First and foremost, pellet quality is critical. While your feed provider should emphasize quality, your farm practices may make a significant impact. Ideally, you should have two bins for each kind of feed. This enables a thorough cleanup, reducing the accumulation of stale or damaged pellets.

Next, pay attention to your drills. Flex augers should have a maximum length and mild bends, ideally in the same direction as the drill revolves. If feasible, utilize chain and paddle augers—they cause less damage to pellets and help preserve quality. Clear plastic hoppers above the robots allow you to evaluate whether or not there is feed inside. Incorporating this into your everyday cleaning and maintenance regimen will help keep things running smoothly.

Now, let us discuss about calibrating. The pellet distribution system must be adjusted regularly, preferably once every few weeks. Proper calibration ensures that the appropriate number of pellets are distributed, critical for consistent feeding and little waste. By following these guidelines, you’ll be well on your way to improving your robotic milking process, making you and your cows happy!

Ever Thought About Organizing Your Cows Like a High School Yearbook? 

In robotic milking herds, cows are often grouped by age and size. The concept is straightforward: similar-sized cows may compete more equitably for resources like feed and space, resulting in a more peaceful barn environment. Imagine sharing a living space with someone three times your size; that wouldn’t be ideal for anybody. Stable social groupings considerably improve overall cow contentment and lower the amount of dominance-related conflicts. When cows understand their position in the social structure, there is less stress, less injury, and overall higher morale. As you would expect, happy cows are typically more productive cows.

Cows in larger herds may be categorized based on age and output levels. For example, new cows may have a group to alleviate stress and ensure they get the additional care they need soon after calving. As cows proceed through their lactation cycle, they may be assigned to various groups to fulfill their changing nutritional and social demands.

One area suitable for future investigation is the grouping of cows at the same stage of lactation. This technique is not popular, mainly because it may underutilize robotic milking systems at specific periods. However, the benefits might be significant. Consider how much simpler it would be to handle feed and healthcare if all of the cows in a bunch had identical nutritional and medical requirements. Cows would benefit from a more stable social structure, which boosts milk output and cow health. What are your thoughts? Is it worth a shot?

Have you ever Wondered How Robotic Milking Fits into Grazing-Based Dairy Production Systems? 

Have you ever wondered how robotic milking integrates into grazing-based dairy production systems? This is an excellent task! Consider maintaining ideal milking frequency while your cows roam out in the pasture. Getting cows to approach the robots is more difficult when they are far from the milking machines. One major challenge is ensuring that cows’ visits are fairly distributed. But do not fear; there are answers. The FutureDairy initiative in Australia has done an excellent job of devising ways to deal with this issue.

Guided cow movement and selective access to new grass are sensible strategies. FutureDairy discovered that providing cows access to fresh pasture portions after each milking increased the frequency with which cows visited the robotic milking stations. Imagine your cows knowing they’ll be able to eat fresh, luscious pasture right after milking! Their findings revealed that transferring cows to fresh pastures every eight hours instead of twelve decreased milking intervals by 31% and increased milk yield by 20%.

Another option is supplementing with grass on a feed pad or in the barn when pastures are scarce. Timing is critical here. Offering additional feed after milking may increase milking frequency and ensure that cows make the most of their pasture. So, although pasture-based robotic milking may seem complicated, FutureDairy’s ideas demonstrate that with some fine-tuning, it can be a very efficient and productive system. It’s crucial to keep the cows interested and follow a constant regimen!

The Bottom Line

Robotic milking has transformed the dairy business by reducing labor demands and increasing milk output. Still, the key to realizing these advantages is appropriate feeding tactics. Cows are more likely to attend milking stations when fed high-quality, tasty pellets, which increases production and reduces labor costs. Furthermore, whether free or guided, comprehending traffic networks influences feed intake and cow comfort. Practical recommendations such as assuring pellet quality, correct storage, and system calibration are critical for smooth operations, and incorporating robotic milking into grazing systems shows potential if done carefully. Success in robotic milking systems ultimately depends on innovative feeding management, which allows dairy producers to reach their full potential. Dive further into the study and apply the findings to your operations; the future of dairy farming starts with what we feed our cows.

Learn more: 

Join the Revolution!

Bullvine Daily is your essential e-zine for staying ahead in the dairy industry. With over 30,000 subscribers, we bring you the week’s top news, helping you manage tasks efficiently. Stay informed about milk production, tech adoption, and more, so you can concentrate on your dairy operations. 

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Unlocking the Potential of Tailored Nutrition with Automated Milking Systems

Sunday, September 22nd, 2024

Boost your dairy farm’s efficiency with nutritional strategies for automated milking systems. Discover how diet impacts milk production and milking behavior.

Imagine a system that not only milks your cows precisely but also provides them with specialized feed, all while freeing up your time. This is the reality of Automated Milking Systems (AMS), a disruptive technology transforming the dairy sector. As more farms use these technologies, improving their efficiency has become critical. AMS simplifies milking and delivers valuable data for better herd management and production. The efficiency of AMS is highly related to the farm’s nutritional strategy. Nutritional techniques are the foundation of productivity. When used with AMS, the proper feed formulations can significantly increase milk output and enhance quality, making it a powerful tool for dairy farmers. Join us as we investigate nutritional practices on AMS-equipped dairy farms, emphasizing critical food components and their influence on milk production and milking habits, allowing you to maximize your AMS.

Automated Milking Systems: Revolutionizing Dairy Farming for Better Productivity and Welfare 

AMS has changed dairy production, providing enormous advantages to farmers. It increases flexibility, reduces the need for a set milking schedule, and enhances work-life balance. However, it’s important to note that AMS presents challenges, such as the initial installation cost and potential technical issues. AMS also collects information on each cow’s milk output, composition, and health, which aids in improved herd management. Furthermore, AMS may boost milk production by allowing more frequent milking and decreasing the stress associated with conventional milking regimens.

AMS aids dairy producers by allowing them to manage their time and eliminate the requirement for a set milking schedule. This promotes work-life balance and collects data on each cow’s milk output, composition, and health, allowing for improved herd management. For instance, AMS can provide real-time data on milk yield, fat, and protein content and even detect early signs of health issues in cows.

There are two kinds of AMS systems: free-flow and guided-flow. Cows may visit the milking units anytime using free-flow systems, which generally leads to improved milking frequency and milk output. However, careful management is essential to prevent congestion. Guided-flow systems employ lanes and gates to steer cows, improve milking unit utilization, and shorten wait times. They may reach different voluntary milking levels than free-flow systems.

Milking behavior varies per system. Free-flow systems promote more frequent milking, which may increase milk output but result in more milking refusals if not adequately controlled. On the other hand, guided-flow systems provide a regulated environment, minimizing refusals and giving you a sense of control over the milking process.

As a dairy producer, understanding the specifics of each AMS type and how it affects cow behavior and milking performance is crucial. This knowledge empowers you to choose the optimal strategy, leading to increased production, animal care, and sustainability in dairy farming. It’s about being in the know and making informed decisions.

Optimizing Dairy Cow Nutrition with Partial Mixed Rations (PMR) and Automated Milking Systems (AMS) 

Partial Mixed Rations (PMR) are essential for dairy cow nutrition, particularly on farms equipped with Automated Milking Systems (AMS). PMR gives cows a semi-complete diet at the feed bunk, supplemented with concentrated feeds at the AMS. This dual technique promotes cow health and production by providing a balanced intake of vital nutrients.

A PMR contains forages, cereals, proteins, vitamins, and minerals. Critical nutrients like corn and barley silage provide fermentable carbohydrates for increased milk output. Higher ether extract (EE) levels in PMR have been related to higher milk production because they provide the energy required for lactation.

The PMR’s constituents significantly impact the composition of milk. Forage varieties such as haylage and corn silage influence milk protein percentages, while the PMR to AMS concentrate ratio influences milk fat levels. A higher PMR-to-AMS concentrate ratio increases milk fat content, ensuring dairy products satisfy quality criteria.

Overall, well-formulated PMR improves dairy herd nutrition and directly influences milk production efficiency and composition. This approach is critical for AMS-equipped farms, where precision nutrition control improves production and herd welfare.

The Role of Concentrate Feed in Enhancing Automated Milking System Efficiency

The concentrate feed provided to the cows is crucial to any automated milking system (AMS). This concentrate is a strategic tool for influencing cow behavior, increasing milking efficiency, and providing nutrients. The precisely balanced nutritional content of the AMS concentrate is critical in motivating cows to attend milking stations more often, resulting in increased milk output.

Importance of Concentrate in AMS 

The concentration given by the AMS motivates cows to enter the milking unit. This continual intake guarantees that milking sessions are evenly distributed throughout the day, considerably increasing milk output and consistency. Customizing the time and amount of concentrate for each cow, depending on their demands and lactation stage, improves feeding efficiency and responsiveness.

Impact on Milking Frequency 

The nutrient-rich concentrate in the AMS is intended to be very tasty, causing cows to seek it out many times daily. According to research, farms using free-flow cow traffic systems often see higher milking rates, partly influenced by the appeal of the AMS concentrate. Farmers may take advantage of the cows’ natural eating behavior by providing a balanced and delicious combination, which leads to more frequent trips to the milking station and, as a result, increased output.

Influence on Milk Yield and Components 

The nutritious composition of AMS concentrate is strongly related to milk production and significant components such as fat and protein levels. Concentrates high in starch and energy may increase milk output by supplying necessary nutrients for cows to maintain high production levels. Specific elements, such as barley fodder, have been shown to contribute more favorably to milk output than other fodder.

Furthermore, the balance of nutrients might influence milk composition. A more excellent PMR-to-AMS concentrate ratio is generally associated with higher milk fat levels. Simultaneously, the whole diet’s net energy for lactation may increase both fat and protein levels in milk. In contrast, an imbalance, such as excessive non-fiber carbohydrate (NFC) content in the partially mixed diet, might harm milking behavior and milk composition.

The strategic formulation of the concentrates available at the AMS is crucial to attaining peak dairy output. Understanding and utilizing its nutritional effect may help farmers improve milking efficiency and quality.

Navigating Nutritional Complexity: Key Dietary Factors That Influence Milk Yield and Milking Behavior in Automated Milking Systems

Research published in the Journal of Dairy Science underlines the importance of food on milk production and milking behavior in dairy farms that use Automated Milking Systems (AMS). Ether extract (EE) in the Partial Mixed Ratio (PMR) had a favorable connection with milk production. A one-percentage-point increase in EE increased milk production by 0.97 kg/day, demonstrating the importance of including fat in the diet to promote milk supply.

Key Nutritional FactorImpact on Milk Production/Milking BehaviorSpecific Findings
PMR Ether Extract (EE) ConcentrationPositive on Milk Yield+0.97 kg/day per percentage point increase
Barley Silage as Major Forage SourcePositive on Milk Yield+2.18 kg/day compared to haylage
Corn Silage as Major Forage SourceTendency to Increase Milk Yield+1.23 kg/day compared to haylage
PMR-to-AMS Concentrate RatioPositive on Milk Fat Content+0.02 percentage points per unit increase
Total Diet Net Energy for LactationPositive on Milk Fat Content+0.046 percentage points per 0.1 Mcal/kg increase
Forage Percentage of PMRPositive on Milk Protein Content+0.003 percentage points per percentage point increase
Total Diet Starch PercentagePositive on Milk Protein Content+0.009 percentage points per percentage point increase
Free-Flow Cow Traffic SystemPositive on Milking Frequency+0.62 milkings/day
Feed Push-Up FrequencyPositive on Milking Frequency+0.013 milkings/day per additional feed push-up
Barley Silage as Major Forage SourcePositive on Milking Refusal Frequency+0.58 refusals/day compared to haylage or corn silage

Non-fiber carbohydrates have a dual function. While higher NFC concentration increased milk supply, it decreased milk fat and milking frequency. Each percentage point increase in NFC lowered the milk fat % and the frequency of daily milking. This highlights the necessity for a careful balance of NFC to minimize deleterious effects on milk composition and milking frequency.

The choice of feed (barley hay, maize silage, or haylage) was equally important. Farms that used barley silage had a much higher milk output (+2.18 kg/day) than haylage. Corn silage increased milk production (+1.23 kg/day), although it was related to reduced milk protein levels. This shows a trade-off between increased milk volume and protein content.

These data emphasize the complexities of diet design in dairy farming with AMS. Each component—ether extract, NFC, and forage type—uniquely impacts milk production and quality, necessitating a comprehensive nutrition management strategy.

Understanding the Multifaceted Nutritional Dynamics on Farms with Automated Milking Systems (AMS) 

Understanding the diverse nutritional dynamics of AMS farms is critical to optimizing milk yield and quality. Here’s what our study found: 

Milk Yield: Higher milk yields were linked to increased ether extract (EE) in the PMR, boosting yield by 0.97 kg/day per percentage point. Barley silage increased yield by 2.18 kg/day compared to haylage, with corn silage also adding 1.23 kg/day. 

Milk Fat Content: Milk fat rose with a higher PMR-to-AMS concentrate ratio and total diet energy but decreased with more non-fiber carbohydrates (NFC) in the PMR. 

Milk Protein Content: More forage in the PMR and higher starch levels improved protein content. However, corn silage slightly reduced protein compared to haylage. 

Practical Recommendations: 

  • Enhance Ether Extract: Boost EE in PMR to increase milk yield while ensuring cow health.
  • Optimize Forage Choices: Use barley or corn silage over haylage for higher yields.
  • Adjust PMR-to-AMS Ratio: Increase this ratio to enhance milk fat content.
  • Manage Non-Fiber Carbohydrates: Control NFC in PMR to maintain milk fat content.
  • Prioritize Forage Content: Increase forage in PMR to boost milk protein and starch levels.

By refining diets and monitoring essential nutrients, AMS farms can maximize milk production, fat, and protein content, enhancing overall productivity and dairy quality.

Decoding Milking Behavior: A Window into Herd Management Efficiency in AMS-Equipped Farms 

Milking behavior in dairy cows is a crucial indicator of herd management efficacy, particularly on automated milking systems (AMS) farms. The research found that the average milking frequency was 2.77 times per day, significantly impacted by the cow traffic system. Farms using free-flow systems produced 0.62 more milk per day. This implies that allowing cows to walk freely increases milking frequency and productivity.

Feed push-ups were also important, with each extra push-up resulting in 0.013 more milking each day. Dr. Trevor DeVries found that frequent feed push-ups lead to increased milk output, highlighting the need to provide regular availability of fresh feed to encourage cows to visit the AMS more often.

However, greater non-fiber carbohydrate (NFC) content in the partial mixed ration (PMR) and a higher forage proportion in the total diet reduced milking frequency. Each percentage point increase in forage corresponded with a 0.017 reduction in daily milking, indicating that high-fiber diets may delay digestion and minimize AMS visits.

The research indicated an average of 1.49 refusals per day regarding refusal frequency. Higher refusal rates were associated with free-flow systems and barley silage diets, with increases of 0.84 and 0.58 refusals per day, respectively, compared to corn silage or haylage. This shows a possible disadvantage of specific traffic patterns and feed kinds, which may result in more cows not being milked.

These findings emphasize the need for deliberate feeding control in AMS situations. Frequent feed push-ups and proper fodder selection are critical for improving milking behavior and farm output.

Actionable Nutritional Strategies for Enhancing Milk Production and Welfare in AMS-Equipped Dairy Farms 

For dairy farmers using Automated Milking Systems (AMS), fine-tuning nutrition is crucial for boosting milk production and improving cow welfare. Here are some practical tips: 

  • Balanced Diets: Ensure your Partial Mixed Ration (PMR) is balanced with proper energy, fiber, and protein. Use a mix of forages like corn or barley silage, which can boost milk yield.
  • Quality Concentrate Feed: The concentrate feed at the AMS should complement the PMR. High-quality concentrate with suitable starch and energy levels promotes efficient milk production.
  • Regular Feed Push-Ups: Increase feed push-ups to encourage higher milking frequency and feed intake and ensure cows always have access to fresh feed.
  • Monitor Milking Behavior: Use AMS data to track milking frequency, refusals, and patterns. Adjust cow traffic setups for optimal results.
  • Seasonal Adjustments: Adjust feed formulations for seasonal forage quality changes and regularly test forage and PMR to ensure consistency.
  • Expert Insights: Consult dairy nutritionists and stay updated with the latest research to refine your nutritional strategies.
  • Data-Driven Decisions: Use AMS data to inform diet formulation and feeding management, leveraging correlations to improve milking behavior.

Implementing these strategies can enhance AMS efficiency and farm productivity. Continuous monitoring and expert advice will ensure optimal nutrition and milking performance.

The Bottom Line

The research on nutritional strategies in dairy farms using Automated Milking Systems (AMS) emphasizes the importance of personalized meals in improving production and milking behavior. Key results show that Partial Mixed Ration (PMR) ether extract, forage sources such as barley and maize silage, and dietary ratios contribute to higher milk output and quality. Furthermore, nutritional parameters considerably impact milking frequency and behavior, emphasizing the need for accurate feeding procedures.

Adopting evidence-based methods is critical for dairy producers. Customized diets, optimized PMR-to-AMS concentrate ratios, and careful pasture selection may improve milk output and herd management considerably. Optimizing feeding procedures to fulfill cow nutritional demands may result in cost-effective and successful dairy farms. The results support rigorous feed management, urging farmers to use suggested methods to fully benefit from AMS technology for increased farm output and animal comfort.

Key Insights:

  • Positive Impact of Ether Extract (EE): Higher concentrations of EE in Partial Mixed Rations (PMR) significantly boost milk production by approximately 0.97 kg per day for each percentage point increase in EE.
  • Forage Type Matters: Dairy farms utilizing barley silage as the major forage source produce about 2.18 kg more milk per day compared to those using haylage, while corn silage also shows a significant positive impact with an increase of 1.23 kg per day.
  • Optimizing Milk Fat Content: Greater milk fat content is linked with a higher PMR-to-AMS concentrate ratio and higher total diet net energy for lactation, albeit with a lower percentage of Non-Fiber Carbohydrates (NFC) in the PMR.
  • Influence on Milk Protein Content: Higher forage percentage and starch content in the PMR are positively associated with milk protein content, while the use of corn silage as a major forage source has a negative impact.
  • Milking Frequency Enhancement: Free-flow cow traffic systems and increased feed push-up frequency enhance milking frequency, although higher forage percentages and NFC content in PMR can reduce it.
  • Milking Refusal Factors: Farms with free-flow cow traffic and those feeding barley silage experience higher rates of milking refusals compared to guided flow systems and farms feeding corn silage or haylage.

Summary:

The study provides valuable insights into the nutritional strategies and dietary factors that significantly impact milk production and milking behavior on dairy farms equipped with Automated Milking Systems (AMS). By analyzing data and employing multivariable regression models, the research highlights the importance of precise nutrient formulations and feeding management practices. Key findings demonstrate that milk yield and quality are positively influenced by specific dietary components such as barley silage and partial mixed ration ether extract concentration, while factors like free-flow cow traffic systems and frequent feed push-ups enhance milking frequency, albeit with some trade-offs in milking refusals. These insights equip dairy farmers with actionable strategies to optimize both productivity and animal welfare on their AMS-equipped farms.

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Boosting Dairy Farm Efficiency: How Robotic Milking Transforms Workflow and Reduces Labor

Sunday, July 21st, 2024

Ready to make your dairy farm more efficient and give your cows a better life? Learn how robotic milking can cut down labor and streamline your workflow.

Efficiency is vital for successful dairy production in today’s rapidly changing agricultural world. Technological advancements significantly advance production, animal welfare, and farm management. Robotic milking devices are leading the drive to alter conventional dairy procedures. These devices make milking more efficient, minimize labor needs, and provide farm families with a more flexible lifestyle. This article examines the advantages and disadvantages of robotic milking, emphasizing its influence on daily routines and farm architecture. Join us as we look at how these sophisticated technologies improve efficiency, sustainability, and profitability in dairy farming, resulting in a substantial change in farm management techniques.

Robotic Milking Technology: A Revolutionary Advancement in Dairy Farming 

Robotic milking technology is a significant advancement in dairy production. Automating the milking process improves both worker efficiency and animal welfare. The system comprises automated milking machines, heat-sensing equipment, and data management software. Cows enter the station freely, accompanied by electronic tags. A robotic arm carefully cleans and connects milking cups, analyzes milk flow, and assures maximum extraction. The system then prepares for the next cow by cleaning the equipment.

Advancements have increased the efficiency and accessibility of this technology. Modern milking systems utilize machine learning to tailor the process, enhancing comfort and production. Improved sensors and data analytics enable farmers to monitor their herds better, promoting proactive health and productivity management. These solutions reduce manual labor, increase milk output, and improve farm management.

Transforming the Dairy Industry: The Multifaceted Benefits of Robotic Milking Systems 

Robotic milking systems are transforming dairy farming by significantly decreasing manpower needs, allowing farms of all sizes to function effectively. This technology enables dairy farm families to manage their time better and avoid the tight timetables of conventional milking.

Robotic milking not only saves labor but also improves cow well-being. Since cows pick when they are milked, they enjoy a more peaceful and stress-free atmosphere. This autonomy improves their well-being, increases milking frequency, and may lead to larger yields.

These systems may effectively handle up to 250 cows, allowing even relatively big dairy enterprises to save money on labor and enhance their lifestyle. Integrating robotic milking promotes a more sustainable and compassionate approach to dairy production, establishing a new industry standard.

Designing for Efficiency: Crafting the Ideal Barn Layout for Robotic Milking Systems 

Optimizing efficiency in robotic milking systems is dependent on creative barn design. Open areas around milking stations enable simple, voluntary cow access, increasing milking frequency while minimizing labor requirements. Escape pathways are essential because they provide cows a place to flee if uncomfortable, reducing stress and encouraging natural movement. Lameness prevention is critical for sustaining efficiency, including providing comfortable stalls, keeping alley floors clean, and washing feet regularly. These characteristics improve cow welfare and guarantee regular milking station visits, increasing herd output. A well-designed barn incorporates these elements, reducing operations and optimizing the advantages of robotic milking equipment.

Overcoming Challenges in Robotic Milking: Strategic Solutions for Enhanced Efficiency 

Robotic milking systems provide unique problems that require careful planning to maximize their performance and achieve labor savings. Variable milking periods, for example, may influence cow health and productivity levels. Implementing rigorous scheduling guidelines that balance robotic system flexibility with regular milking periods may help address this problem. Using machine learning to forecast and adapt timetables based on individual cow behavior might also be advantageous.

Foot washing is another major problem since variable milking times make it challenging to maintain adequate foot care. Integrating automatic foot baths into milking stations may guarantee that cows get the necessary care throughout the milking process. Regularly cleaning alley floors and providing comfortable, non-slip surfaces may minimize lameness.

Effective cow routing systems are required when dealing with special needs cows. Milking stations designed with built-in separation options may automatically route these cows to specialized care sections, assuring timely treatment without disturbing the flow for healthier cows.

Simple and efficient cow routing throughout the barn is critical. Guided traffic systems with commitment pens help regulate cow mobility, although they may cause stress in lower-ranking animals. If adequately managed, accessible traffic networks where cows may travel at their leisure are desirable. They need close supervision and early response to reduce labor-intensive cow fetching.

Addressing robotic milking systems’ limitations requires new technology, intelligent barn design, and strict management practices. By resolving these issues, dairy producers may fully realize the benefits of robotic milking, including significant labor savings and increased cow well-being.

Innovative Solutions for Efficient and Humane Robotic Milking 

Innovative technology must be combined with intelligent management methods to address the issues of robotic milking. Variable milking intervals make foot-washing regimens difficult. Still, adaptable foot bathing devices like mechanical foot baths may keep hooves healthy without disturbing the milking process.

Efficient barn design is critical for sorting and managing special needs cows. Clear cow navigation pathways and convenient separation alternatives at milking stations make these chores easier. Equipping stations with sensors and machine learning may help identify cows that need extra care, increasing efficiency.

Cow comfort has a considerable effect on robotic milking performance. Providing comfortable stalls, clean alley floors, and efficient lameness prevention increases cow attendance at milking stations. Designing barns with escape routes and enough space near milking stations decreases stress and improves efficiency.

Labor savings rely on procedures that allow herd personnel to perform all activities independently and an efficient layout and gating system. Both free and directed traffic systems operate well when managed. In contrast, guided systems may stress lower-ranking cows under less optimal situations. Thus, maintaining good management is critical for achieving labor savings.

Integrating robotic milking into dairy production requires inventive design, efficient management, and a dedication to cow welfare. Implementing these best practices ensures that dairy farms operate more efficiently and effectively.

Mastering Cow Traffic Management: Key to Unlocking the Full Potential of Robotic Milking Systems 

Effective management is required to use free and directed traffic systems in robotic milking properly. Cows may visit milking stations freely under well-managed accessible traffic networks, resulting in a stress-free atmosphere that can increase milk supply. Guided traffic systems, on the other hand, simplify cow movement and eliminate congestion, resulting in an orderly flow to and from milking stations. However, ineffective management might negate these advantages. Inadequate monitoring in free traffic systems often requires human intervention, such as bringing cows and negating labor savings. In guided traffic systems, bad management causes longer standing periods, particularly for lower-ranking cows, which increases stress and reduces output. Thus, diligent management is required to maximize both infrastructure and herd welfare. Flexible farm design and well-established processes help to ensure seamless operations. A careful herd manager’s skill is critical in realizing the benefits of robotic milking, which range from increased labor efficiency to enhanced animal comfort.

The Bottom Line

Robotic milking systems are a game changer in dairy production, dramatically increasing efficiency and lowering labor needs across all farm sizes. These technologies overcome conventional milking difficulties by allowing farm families to live more flexibly while enhancing cow welfare via less stressful barn design and rigorous lameness avoidance. Furthermore, effective cow traffic management and the installation of proper routing and separation procedures are critical to attaining robotic milking’s full labor-saving potential. Integrating such modern technology requires an initial investment. Still, it offers significant returns in terms of more excellent production and simplified processes. As a result, dairy producers are urged to consider robotic milking systems as a feasible alternative for improving farm operating efficiency and overall profitability.

Key Takeaways:

  • Robotic milking reduces labor demands and provides a more flexible lifestyle for dairy farm families, particularly for those managing up to 250 cows.
  • Barn layouts that offer adequate open space near milking stations and escape routes for waiting cows can lead to higher milking frequency and reduced need for fetching.
  • Preventing lameness in cows is crucial in robotic dairies, necessitating comfortable stalls, clean alley floors, and effective foot bathing practices.
  • Variable milking intervals bring about challenges in areas such as foot bathing, sorting, handling, and managing special-needs cows, making appropriate cow routing and separation essential.
  • Both free traffic and guided traffic systems can yield positive results with excellent management; however, poor management may result in increased labor and stress for lower-ranking cows.
  • Efficient protocols and layouts should aim to enable a single herd worker to complete all handling tasks alone, ensuring the anticipated labor savings are achieved.

Summary:

Robotic milking technology is revolutionizing dairy production by automating the milking process, reducing labor needs, and offering farm families a more flexible lifestyle. This technology includes automated milking machines, heat-sensing equipment, and data management software. Machine learning is used to tailor the process, enhance comfort and production, and improve farmers’ health and productivity management. Robotic milking systems can handle up to 250 cows, saving dairy enterprises money on labor and improving their lifestyle. Designing for efficiency depends on creative barn design, such as open areas around milking stations, escape pathways, and foot washing. Overcoming challenges requires careful planning, rigorous scheduling guidelines, and machine learning to forecast and adapt timetables based on individual cow behavior. Integrating robotic milking into dairy production requires inventive design, efficient management, and a dedication to cow welfare.

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Maximize Dairy Farm Efficiency: How Robots Can Cut Costs When Managed Properly

Saturday, July 20th, 2024

Learn how robots in dairy farms can save money and improve productivity. Find practical tips for farmers to cut labor costs and enhance efficiency.

Amidst the challenges of rising labor costs and milk production inefficiencies, robotic automation’s potential to transform dairy farming is a beacon of hope. These modern methods can significantly increase productivity and reduce expenses, offering a promising solution to the financial strain felt by small and medium-sized dairies, especially those with 400 or fewer cows. While the initial investment and effective cost-cutting plan are significant, understanding the proper timing and deployment of these technologies is critical to success in today’s competitive agricultural world.

Revolutionizing Dairy Farming: Beyond Labor Reduction 

Robotic systems in dairy farming offer a wealth of benefits beyond labor savings. Automated milking systems, for instance, improve efficiency and consistency, leading to a potential increase in milk production of five to six pounds per cow daily. This improvement is not just about numbers; it’s about your cows’ increased comfort and decreased stress, leading to healthier and more productive animals.

Furthermore, robots enhance animal health monitoring. Advanced sensors and data-collecting systems enable farmers to monitor health indicators such as mastitis and lameness, allowing for early diagnosis and intervention.

Robotic systems also maintain constant feeding schedules. Automated feeders regularly provide accurate feed volumes, boosting nutrition and milk production. This improves herd nutrition and matches feeding with operational objectives.

Finally, these robotic technologies help farmers manage enormous herds more effectively. Increased data availability and analysis promote a more refined agricultural technique, improving production and animal well-being.

Evaluating the True Cost and Labor Dynamics of Robotic Milking Systems 

While robotic milking systems provide increased productivity and significant cost savings, it is critical to recognize the limitations and myths. A prevalent misperception is that implementing robotic technology automatically reduces labor expenses. This misses essential elements that contribute to higher costs.

First, the initial investment in robotic milking systems is significant. Dairy farmers and smaller companies face enormous financial burdens from installation, maintenance, and retrofitting expenditures. Although robots do mundane duties, they need frequent, specialized maintenance, which typically increases upkeep expenses. Because of the intricacy of this equipment, farmers may need to engage technical personnel, which may increase operating costs.

Another area for improvement is the widespread misperception regarding labor reduction. The need for skilled labor often fluctuates rather than diminishes. Skilled humans must monitor robots, deal with technological concerns, and analyze data. This transition may raise labor expenses, especially if existing workers need upskilling or new personnel are employed.

Finally, the successful integration of robotic systems depends on farmers’ capacity to adapt to new processes and use data well. Workforce cost reductions depend on owners’ active participation and willingness to reorganize their workforce distribution. This hands-on approach may realize prospective savings, compromising the investment’s financial sustainability. However, it’s important to note that the role of the farmer in the robotic system is not diminished. Instead, it evolves into a more managerial and strategic one, overseeing the robots and making decisions based on the data they provide.

Robotic milking systems can potentially transform dairy production, but it is critical to understand their costs and limitations. Farmers must examine these factors to ensure the move is consistent with their operational capabilities and financial objectives.

Hands-On Engagement: The Key to Maximizing Robotic Efficiency in Dairy Farming 

Industry experts recommend a hands-on approach to incorporating robotic technology in dairy production. This approach empowers you, the farm owner, to actively participate in everyday tasks, keeping the farm running smoothly and maximizing robot utilization. Monitoring animal behavior and system performance can increase cow comfort and productivity. This hands-on approach allows for faster identification and resolution of problems, minimizing downtime and maintenance disruptions and promoting informed decision-making. Your active involvement is the key to maximizing the efficiency of your robotic systems and reducing costs.

Strategic Hands-On Involvement: A Pathway to Cost Reduction

One effective technique for lowering labor expenses is for farm owners to take on essential duties, such as monitoring feeding operations or managing the herd. They may save money on employing new employees by conducting these activities themselves. Outsourcing specialized operations that often need expensive services, such as veterinary care, equipment maintenance, or financial administration, might result in considerable savings. Implementing a cross-training program enables personnel to do many jobs, including hoof trimming and breeding. This technique improves efficiency, decreases the need for specialist people, and cuts labor expenses.

The Bottom Line

Integrating robotics into dairy production offers the dramatic potential to increase productivity and simplify processes. However, technology alone does not guarantee cost savings. Significant labor reductions depend on the active participation of farm owners. Proper administration, efficient feeding programs, and personnel cross-training are critical for improving robotic systems and lowering expenses.

Milk output per cow, labor efficiency, and robot longevity all influence profitability, stressing the need for hands-on engagement. As technology advances, farmers must adapt while remaining engaged. This balance is crucial for dairy enterprises’ competitiveness and long-term sustainability.

To dairy farmers: embrace technology enthusiastically while remaining active in your business. Your leadership and aggressive management are critical to converting potential efficiency into savings. The future of dairy farming depends on combining technology and committed human oversight.

Key Takeaways:

  • Robotic systems can enhance overall efficiency but may not always translate into reduced labor costs for dairy farms.
  • Effective labor cost reduction is contingent upon a hands-on approach from farm owners, especially in dairies with 400 or fewer cows.
  • Owners might find themselves taking on roles such as feeding or herding to keep overheads low.
  • Outsourcing certain services and cross-training employees in essential skills can further support labor cost reductions.
  • Success with robotic systems necessitates a meticulous evaluation of costs and a strategic, hands-on management style to truly reap financial benefits.

Summary:

Robotic automation has the potential to revolutionize dairy farming by increasing productivity and reducing costs, especially for small and medium-sized dairies with 400 or fewer cows. Automated milking systems can increase milk production by five to six pounds per cow daily, leading to healthier and more productive animals. They also enhance animal health monitoring, allowing for early diagnosis and intervention. Automated feeders provide accurate feed volumes, boosting nutrition and milk production. However, the initial investment in robotic systems is significant, and the need for skilled labor often fluctuates. The successful integration of robotic systems depends on farmers’ ability to adapt to new processes and use data effectively. Workforce cost reductions depend on active farm owner participation, proper administration, efficient feeding programs, and personnel cross-training. Milk output per cow, labor efficiency, and robot longevity all influence profitability, emphasizing the need for hands-on engagement. As technology advances, farmers must adapt while remaining active in their business for dairy enterprises’ competitiveness and long-term sustainability.

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The Oldest Operational DeLaval Milking Robots Get a Modern Upgrade: Celebrating 24 Years of Innovation

Thursday, June 13th, 2024

Find out how the van Kempen family moved from their 24-year-old DeLaval milking robots to the new VMS V300. Want to know why upgrading dairy technology is a smart move? Keep reading.

“We projected ten years, but look at the lifetime of these devices. It’s a world-class performance by the mechanics and product developers!” Fernand van Hoven was DeLaval International’s VMS business development manager.

This fantastic achievement is evidence of the dependability and lifetime of the original DeLaval VMSTM milking machines. The van Kempen family welcomed the arrival of new technology and the tremendous 24-year path that brought them here as they started a recent update to the DeLaval VMSTM V300 series.

Setting a New Standard: The Van Kempen Family’s Pioneering Move in Dairy Farming

In the dairy business, 2000 was a significant turning point when DeLaval introduced their creative milking robots. These robots transformed dairy farming by bringing automated milking systems, increasing productivity, and lowering labor. Early users of this innovative method were the Biddinghuizen, Netherlands van Kempen family. Inspired by their forward-looking and innovative nature, they installed DeLaval milking robots on their farm the same year these devices launched the market, establishing a new benchmark for dairy operations.

When it Comes to Longevity and Reliability, the Van Kempen Family’s Experience with Their DeLaval Milking Robots Truly Stands Out. 

Regarding dependability and lifespan, the van Kempen family’s experience with their DeLaval milking robots stands out. Initially installed in 2000, these computers have been running for an amazing 24 years, proving their great robustness. Joris van Kempen claims, “We have always run on the newest software version and maintained the robots current with upgrades in all these years. A few years back, we also included an OCC (Online Cell Counter) to track the cell count from every milking. 

Mariska van Kempen shares this view, attributing the robots’ life to their continual maintenance and upgrades: “A lot has happened in these past 24 years, but one thing has remained constant – the enduring reliability of our two DeLaval VMSTM milking robots”. This dedication to maintenance guaranteed that the robots stayed in perfect running order, therefore displaying a combination of technical solid adaptability and durability.

A Strategic Upgrade to DeLaval VMS™ V300: Embracing Advanced Technology and Sustainable Farming

The van Kempen family upgraded to the DeLaval VMSTM V300 series because of numerous interesting technical developments they felt were too important to overlook. The main focus was energy efficiency; the younger robots are meant to use much less electricity. Van Kemptens expects a stunning 60% drop in energy consumption compared to the previous generations. This fits their dedication to environmentally friendly agricultural methods and offers significant expense savings. Furthermore, the new robots include improved herd management technologies like the Online Cell Counter (OCC), which offers real-time cell count data for every milking and quicker and more dependable data transmission enabled by better connection. These elements significantly increase the milking process’s efficacy and efficiency, raising the farm’s output.

Apart from the energy economy, the speedier networking of the new V300 robots changed everything. The improved speed and dependability of the connection guarantee a smoother and more effective milking technique. Mariska van Kempen saw the instantaneous gains and pointed out that the robots link considerably quicker than others, greatly simplifying everyday agricultural operations.

Finally, the cutting-edge features included in the VMS V300 models provide the Van Kempen family with modern means of herd management. Features like the Online Cell Counter (OCC) and the capacity to combine the most recent technical improvements guarantee that they are following current developments and positioned at the forefront of dairy farming innovation. Along with future-proofing their business, this modernization effort improves the welfare of their cows. The robots’ soft and effective milking technique lessens cow stress, resulting in better and more plentiful offspring. This thus guarantees the sustainability and profitability of the dairy activities of the van Kempen family, thereby contributing to a more efficient and productive farm.

Engineering Comfort: Exploring the Enhanced Space and Design of the DeLaval VMS™ V300

The new VMS V300 robots’ space and design enhancements are outstanding. One main improvement is the additional room within the milking equipment, which makes the cows more comfortable. Mariska explains, “The space inside the milking machine is now more plentiful for the cows; the robots fit perfectly in the old space, even though the enclosure is over 40 centimeters larger.”

Comprehensive Modernization: The Van Kempen Family’s Commitment to Technological Advancement and Excellence

The van Kempen family’s modernization project was a thorough attempt to guarantee that their dairy farm stayed at the forefront of technical developments. Two new DeLaval VMSTM V300 milking robots, much more technologically sophisticated and energy-efficient than their predecessors, were key to this project. 

One notable improvement was the robot room’s renewal and recoating. This painstaking endeavor sought to improve the surroundings in which the new robots would run, not just their appearance. The renovated area represents the relentless dedication of the Van Kempen family to maintaining a first-class dairy farming business.

Adopting the newest technologies, meticulous attention to detail, and commitment to excellence define the relevance of this modernizing initiative. The van Kempen family establishes a standard for future innovation and sustainability in the dairy farming sector by designing ideal surroundings for their milking robots. This initiative guarantees their readiness for continuous innovation and emphasizes their dedication to sustainable dairy production, offering optimism for the sector’s future.

Through their extensive modernization initiatives, the van Kempen family demonstrates the proactive actions required to prosper in contemporary dairy farming, ensuring the continuation of their legacy of excellence over many years.

Future-Ready with DeLaval VMS™ V300: The Van Kempen Family’s Optimism and Vision for Sustainable Dairy Farming

Looking ahead, the van Kempen family is not just prepared but brimming with optimism for the future of their dairy farming with the new DeLaval VMS™ V300 robots. These sophisticated devices are evidence of technical advancement and a significant step forward in environmentally friendly, practical agriculture. The van Kempens are ready to welcome the change as data will likely become a more important component in dairy production. Joris van Kempen adds, “Now, with our new milking robots, we are ready for the future, in which data is also going to play a big role more and more.” They want to maximize their operations by using data-driven insights, ensuring their herd’s welfare and sustainability and production optimization for the next years.

The Bottom Line

The van Kempen family’s decision to upgrade to the DeLaval VMS™ V300 robots marks an end and a promising new beginning in their dairy farming journey. Their optimism for the next 24 years is palpable, bolstered by their trust in the cutting-edge technology of the V300 robots and their close collaboration with Van der Sluis Agri. As they look forward to continued success, the van Kempens are ready to tackle the future, confident they are well-equipped for the evolving landscape of sustainable and data-driven farming.

Key Takeaways:

  • The van Kempen family in Biddinghuizen, Netherlands, was one of the first adopters of DeLaval milking robots in 2000.
  • The original DeLaval VMS™ milking robots have been operational for 24 years, showcasing exceptional longevity and reliability.
  • The family recently upgraded to the DeLaval VMS™ V300 series, citing significant energy savings and advanced technology.
  • Regular updates and maintenance contributed to the durability of the original milking robots.
  • The new V300 robots offer enhanced energy efficiency, estimated to reduce consumption by 60% compared to the older models.
  • The upgraded machines provide faster connectivity and modern data management features, such as the OCC (Online Cell Counter).
  • The transition includes improvements in cow comfort, with more space inside the milking machine and a renovated robot room.
  • The van Kempen family is optimistic about the future and committed to sustainable and technologically advanced dairy farming.
  • Collaboration with their dealer, Van der Sluis Agri, ensures continued innovation and support for their farming operations.

Summary: The van Kempen family farm in Biddinghuizen, Netherlands, has upgraded to DeLaval VMS™ V300 series milking robots due to their energy efficiency and improved herd management technologies. The younger robots use less electricity, aligning with the farm’s commitment to environmentally friendly agricultural methods. The Online Cell Counter (OCC) offers real-time cell count data for every milking, enhancing the efficiency and effectiveness of the milking process. The faster networking of the new robots simplifies everyday agricultural operations. The renovation of the robot room, now containing more cow space, reflects the family’s dedication to maintaining a first-class dairy farming business. The family’s optimism for the next 24 years is bolstered by their trust in the cutting-edge technology of the V300 robots and their collaboration with Van der Sluis Agri.

Categories : Robotic Milking
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Essential Tips for Successful Robotic Milking with Fresh Cows: Maximize Milk Production

Thursday, June 6th, 2024

Maximize milk production with robotic milking. Learn essential tips for managing fresh cows, optimizing diet, and ensuring frequent robot visits. Ready to boost your yield?

Robotic milking systems are revolutionizing the dairy farming landscape, and the success stories are truly inspiring. Consider the case of [Farm A], where the adoption of a robotic milking system led to a remarkable 20% increase in milk production. This achievement was made possible by encouraging cows to visit the robots frequently, a key strategy for optimizing milk production. Frequent visits not only boost milk yield but also enhance overall herd health, reduce stress, and improve cow comfort. These benefits are not just theoretical, they are proven and can be a reality for your dairy farm. 

“Frequent visits to the robotic milker can boost milk yield and improve overall herd health,” notes dairy expert Jamie Salfer, a University of Minnesota Extension educator, 

As a dairy farmer, you are not a mere observer in this process; you are a key player in the success of robotic milking systems. Your role in ensuring cows visit the robots on their own is vital, and you have the power to create the right environment for this. By [maintaining a calm and quiet atmosphere around the robots], you can encourage cows to visit more frequently. This behavior starts in early lactation and is supported by good pre-calving management. Your focus on these areas can unlock the full potential of your robotic milking system, leading to higher milk production and better farm efficiency.

The Foundation of Robotic Milking Success: Fresh Cows and Early Lactation

Early lactation, the period immediately after calving, is a critical phase for the success of a robotic milking system. This is when cows develop habits that greatly influence their willingness to visit milking robots, highlighting the importance of timing and preparation in maximizing milk production. Focusing on early lactation and pre-calving management can inspire higher milk production and better farm efficiency. 

In early lactation, cows naturally have an enormous appetite and higher milk production needs. This drives them to seek food and milk more often. By providing comfort, proper nutrition, and a smooth transition, you encourage cows to visit robots voluntarily, boosting overall production and cow well-being. 

Effective pre-calving management and a robust transition program are not just empty promises; they are provensuccessful strategies. This includes [ensuring cows are in good body condition before calving], [providing a clean and comfortable calving area], and [monitoring cows closely for signs of calving]. These strategies have been tested and have shown promising results. They help fresh cows start healthy and adapt to the robotic system quickly. In short, the more cows visit the robot, the better the milk production and efficiency. So, you can be confident in the effectiveness of these strategies.

Nurturing Success: Essential Precalving Strategies for Robotic Milking 

Success with robotic milking starts before calves even arrive. Key factors include a stocking rate of 80% to 90% for fresh cows and ensuring at least 30 inches of bunk space. This reduces stress and boosts feed intake for a smoother lactation transition. 

A good transition cow program , a set of management practices designed to prepare cows for the transition from dry to lactating, is crucial. Daily monitoring of rumination, activity, and manure is essential to spot health issues early. A balanced diet before calving meets nutritional needs and boosts post-calving intake. By emphasizing the importance of daily monitoring and a balanced diet, you can instill confidence in your ability to optimize milk production. 

Investing in a solid transition program trains cows to voluntarily visit robotic milking systems after calving. This reduces manual work and maximizes milk production, making the automation process much smoother.

Keys to Optimizing Robotic Milking Efficiency: Stocking Rates and Bunk Space 

Maintaining a proper stocking rate, the number of cows per unit of land, is critical to optimizing robotic milking. Ensuring an 80% to 90% stocking rate for refreshed cows creates a less stressful environment, helping cows adapt to the new milking routine. Overcrowding can cause resource competition and stress, reducing visits to the milking robot and lowering productivity. 

Equally important is providing at least 30 inches of bunk space per cow. Adequate space ensures each cow can comfortably access the feed, promoting better partial mixed ration intake (PMR). This supports higher nutritional intake, which is essential for the energy needed for frequent robot visits and high milk production. 

When cows are less stressed and have easy access to nutritious feed, they are more likely to visit the robotic milking system independently. This boosts the system’s overall efficiency and helps increase milk production. Proper stocking rates and bunk space are foundational for a smooth transition to robotic milking and enhanced farm productivity.

Daily Observations: The Cornerstone of Fresh Cow Health and Robotic Milking Readiness 

Regular checks of fresh cows are not just necessary; they are crucial for their health and readiness for robotic milking. Monitoring rumination, the process by which cows chew their cud, activity, and manure daily allows for quick adjustments, ensuring cows are fit for frequent robot visits and high milk production. This emphasizes the need for continuous monitoring and adjustment.

Feeding Success: The Role of Nutrition in Robotic Milking Systems 

A well-balanced diet is fundamental for high post-calving intake. Proper nutrition supports fresh cows’ health and encourages frequent visits to the robotic milking system. 

Fresh cows are sensitive to dietary changes. Providing a consistent and nutrient-rich diet makes a big difference. High-quality feed maintains energy, supports immune function, and ensures healthy digestion. This keeps cows active and engaged, leading to more visits to the milking robot. 

Frequent visits are essential as they boost milk production. Each visit maximizes milk yield and optimizes components like fat and protein. A well-formulated diet greatly enhances the cow’s comfort and willingness to visit the robot. 

A solid nutrition plan is crucial for a robotic milking system. High post-calving intake improves cow health and well-being and encourages behavior that maximizes milk production.

The Central Role of Partial Mixed Rations (PMR) in Robotic Milking Success 

The Partial Mixedration (PMR) delivered to the feedback is crucial to robotic milking systems. The PMR supplies 80% to 90% of the essential nutrients dairy cows need. This ensures cows have a balanced diet, which is vital for their health and milk production. 

Importance of PMR: A consistent, high-quality PMR at the feedback is essential. It gives cows continuous access to necessary nutrients, reducing the risk of metabolic disorders and supporting high milk yields. 

Boosting Milk Production: A well-formulated PMR delivers essential proteins, carbs, fats, vitamins, and minerals. For instance, a balanced PMR might include 16-18% crude protein, 30-35% neutral detergent fiber, 3-4% fat, and a mix of vitamins and minerals. These nutrients sustain peak lactation, maximizing milk output and providing better economic returns. 

Encouraging Robot Visits: The PMR keeps cows healthy and energetic, prompting them to visit the milking robot. The optimized feed composition entices cows to the robot for supplementary feed, creating a positive cycle of frequent milking and higher milk production. A well-formulated PMR can also reduce the risk of metabolic disorders, improve immune function, and support healthy digestion, all of which contribute to higher milk yields.

The Bottom Line

Success with robotic milking starts before calving. Proper pre-calving management and preparing fresh cows for early lactation are crucial. Maintaining the appropriate stocking rates and ensuring enough bunk space lets cows thrive. 

Daily checks of rumination, activity, and manure matter. A balanced diet boosts post-calving intake and promotes frequent robot visits. Partial Mixed Ratios (PMR) are crucial to driving milk production. 

Automated milking aims to meet cows’ needs, keep them healthy, and optimize milk production efficiently. Focusing on these aspects ensures your robotic milking operation runs smoothly and sustainably.

Key Takeaways:

  • Early Lactation is Crucial: Habits formed during early lactation influence the cow’s willingness to visit the robots.
  • Precalving Management Matters: A solid transition cow program is essential to get cows off to a good start.
  • Optimal Stocking Rates: Aim for a stocking rate of 80% to 90% for prefresh cows to encourage voluntary robot visits.
  • Bunk Space Requirements: Ensure at least 30 inches of bunk space per cow to prevent overcrowding and stress.
  • Daily Monitoring: Pay close attention to rumination, activity, and manure to keep fresh cows healthy.
  • Nutritional Focus: A good diet and precalving management promote high post-calving intake, leading to more visits to the robot and increased milk production.
  • Importance of PMR: Partial Mixed Rations are indispensable for maintaining high milk production and encouraging robot visits.


Summary: Robotic milking systems are transforming dairy farming by increasing milk production by 20%. This success is attributed to the optimal environment for cows to visit the robots, which can boost milk yield, herd health, reduce stress, and improve cow comfort. Dairy farmers play a crucial role in the success of robotic milking systems by creating the right environment for cows to visit the robots. Early lactation is crucial as cows develop habits that influence their willingness to visit the robots. Key factors for success include a stocking rate of 80% to 90% for fresh cows and at least 30 inches of bunk space. A good transition cow program and a balanced diet before calving meet nutritional needs and boost post-calving intake. Optimizing robotic milking efficiency involves maintaining a proper stocking rate, providing at least 30 inches of bunk space per cow, and monitoring rumination daily.

Categories : Robotic Milking
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Robotic Milking: Revolutionizing Farm Design, Workflow Efficiency, and Labor Demands

Saturday, June 1st, 2024

Explore how robotic milking reshapes farm layout, enhances workflow efficiency, and cuts down on labor requirements. Are you ready to transform your dairy farm operations?

Imagine the liberation from the centuries-old practice of waking up at dawn to hand-milk cows. This is the reality that robotic milking technology has brought to the dairy farming industry. Robotic milking systems, a sophisticated, labor-saving solution, have been embraced by farms worldwide. This technology not only reduces labor demands but also provides farm families with unprecedented flexibility, allowing for a better work-life balance. 

When cows are given the freedom to choose their milking times, the entire farming dynamic shifts. This shift not only makes life easier for both the cattle and the farmers but also underscores our commitment to their well-being and comfort. 

Their compelling benefits have driven the rise of robotic milking systems. However, it’s important to note that the success of these systems is not solely dependent on the technology. It’s the combination of advanced technology and thoughtful barn design that enables farmers to focus on other essential duties and enjoy a more balanced lifestyle. Robotic milking has reshaped daily operations from improved animal welfare to better farm management. 

In this article, we’ll explore how robotic milking technology changes farm design and workflow, reduces labor demands, and enhances the quality of life for dairy farm employees. While technology may change the nature of some tasks, it also opens up new opportunities for skill development and more fulfilling work, contributing to a more positive and sustainable work environment.

Empowering Dairy Farming with Robotic Milking: Enhancing Efficiency and Cow Well-Being 

FactorImpact on EfficiencyImpact on Cow Well-Being
Robotic Milking Systems (RMS)Reduces labor; offers flexible lifestyleAllows voluntary milking; reduces cow stress
Barn Layouts with Open SpaceImproves milking frequencyProvides low-stress access
Comfortable StallsIncreases productivity due to healthier cowsPrevents lameness
Clean Alley FloorsReduces maintenance timePrevents lameness and injuries
Effective Foot BathingMaintains consistent milking intervalsEnsures healthy hooves

Robotic milking systems are a game-changer for dairy farming, boosting efficiency and cow well-being. These systems allow cows to enter the milking station whenever they need to be milked, reducing stress and supporting a natural milking cycle. 

The heart of these systems includes automated milking units, sensors, and data collection tools. Each cow is identified through electronic tags or collars, which are scanned by the system upon entry. This provides the system with her milking history and health data, ensuring accurate and personalized milking. 

Sensors automatically detect the cow’s teats, clean them, and attach the milking cups. They also monitor milk flow, quality, and udder health, offering real-time data for immediate adjustments. However, the farmer’s role is still crucial in overseeing the process, ensuring the system is functioning properly, and providing any necessary interventions. 

The system collects continuous information on milk yield, health metrics, and behavior patterns, which are then analyzed to provide insights into cow health and productivity. This data is accessible through user-friendly interfaces, allowing farmers to make informed decisions to improve productivity and welfare. Rest assured, data privacy is a top priority, and all information is securely stored and used only for farm management purposes. 

By combining advanced technology with cow-focused design, robotic milking systems create a more flexible and efficient farming environment. Cow-focused design means that the system is designed with the comfort and well-being of the cows in mind, ensuring that they have easy and stress-free access to the milking stations, comfortable stalls, and clean alley floors. This benefits both operational productivity and the well-being of the dairy herd. 

Crafting the Perfect Barn Layout: Key Factors for Robotic Milking Success 

FactorImportanceRecommendations
Open Space Near Milking StationsHighEnsure adequate space to reduce stress and increase milking frequency.
Escape RoutesHighProvide easy escape routes for waiting cows to prevent stress and collisions.
Comfortable StallsHighInvest in comfortable bedding and proper stall design to prevent lameness.
Clean Alley FloorsMediumMaintain clean floors to promote foot health and reduce the risk of infections.
Foot BathingMediumImplement effective foot bathing protocols to prevent lameness.
Cow Handling and SortingHighDesign protocols and gating to allow one person to handle all tasks efficiently.
Free Traffic vs. Guided TrafficVariableChoose system based on management quality and herd size, ensuring minimal standing times and stress.

Optimizing your barn layout is key to effective robotic milking. Start by providing ample open space near milking stations to reduce congestion. This allows cows to move freely, access the milking robots without stress, and promote frequent, voluntary milking. 

Next, accessible escape routes for cows post-milking should be designed to prevent bottlenecks and stress. Low-stress access to milking stations, facilitated by gentle lighting and non-slip flooring, is crucial for improving milking frequency. 

Additionally, clear pathways should be incorporated to guide cows smoothly to and from the milking stations. Thoughtful design not only ensures a calm environment for cows but also enhances the efficiency of your robotic milking system.

Combating Lameness: Key Strategies for Healthy Cows and Efficient Milking

Key StrategiesBenefits
Comfortable StallsReduced lameness, increased cow comfort
Clean Alley FloorsMinimized risk of infection, improved hoof health
Effective Foot BathingPrevention of hoof diseases, enhanced overall health
Adequate NutritionBetter hoof integrity, stronger immune system
Regular Health Check-upsEarly detection and treatment of lameness

Lameness in dairy cows affects milking frequency since lame cows are less likely to visit robotic stations voluntarily. This reduces milk yield and causes discomfort and stress for the cows. Preventing lameness is, therefore, essential for the efficiency of robotic dairies and the herd’s well-being. 

To prevent lameness, it is crucial to provide cows with comfortable stalls. These stalls should offer ample space and soft bedding to reduce pressure on their feet and joints. Clean alley floors are vital, too. Regular cleaning and using non-slip materials can prevent infections and injuries. 

Effective foot bathing routines are also essential in preventing lameness. Ensure foot baths are well-placed and maintained with solutions that keep infections away. These strategies help maintain cow health, leading to consistent and efficient milking operations.

Overcoming Challenges of Variable Milking Intervals in Robotic Systems: Strategies for Effective Cow Management 

ChallengeStrategyBenefits
Variable milking intervalsImplement programmable milking intervals based on stage of lactation and expected milk yieldEnsures optimal milk production and udder health
Foot bathingSchedule regular foot baths and design effective foot bathing areasPrevents lameness and promotes overall cow health
Sorting and handling special-needs cowsDevelop clear routing and separation options at milking stationsFacilitates efficient handling and care of special-needs cows

Variable milking intervals in robotic systems can complicate dairy operations. One issue is foot bathing. With different milking times, maintaining a consistent routine is tough. Automated foot baths triggered by cow traffic patterns can help ensure each cow gets proper foot care without interrupting milking. 

Sorting and handling cows is another challenge, especially with special-needs cows. You need an efficient cow routing system with automated sorting gates that separate cows based on their needs, like medical attention or hoof trimming. These systems should be programmable, making herd management smoother. 

Managing special-needs cows requires strategic planning. These cows may need frequent milking or extra monitoring. Routing options should make it easy for them to access pens or treatment areas without stress. Automated tracking systems that monitor each cow’s health and milking frequency can help you address issues quickly. 

In summary, effective cow routing and separation options are crucial for managing the challenges of variable milking intervals. These systems optimize cow flow and ensure labor savings and welfare benefits, making your dairy farm more efficient and compassionate.

Maximizing Labor Efficiency with Robotic Milking Systems: Essential Protocols and Layouts 

AspectRecommendation
Milking Station AccessEnsure clear pathways and ample space for cows to approach and leave the milking stations without stress.
Cow Handling and SortingImplement protocols and layouts allowing a single worker to efficiently handle all tasks, including sorting and routing.
Lameness PreventionMaintain comfortable stalls, clean alley floors, and regular foot baths to keep cows healthy and mobile.
Inclement WeatherDesign facilities to minimize mud and discharge dangers during adverse weather conditions.
Special-Needs Cow ManagementProvide separate areas and efficient routing for cows requiring additional attention or treatment.
Flexibility in Cow MovementChoose between free traffic and guided traffic systems to suit your farm’s management style and capacity.

Robotic milking systems are key to realizing labor savings. Adopting well-designed protocols and barn layouts is crucial to ensuring a single herd worker can handle all tasks efficiently. 

Efficient Protocols: 

  • Develop clear SOPs for milking, cow routing, and health checks.
  • Implement automatic data recording to track cow behavior and health, reducing manual record-keeping.
  • Automated sorting gates handle cows that need special attention, streamlining the process.

Optimal Barn Layouts: 

  • Design barns with open areas around milking stations to encourage cow movement and reduce stress.
  • Incorporate escape routes to improve flow and reduce fetching times.
  • Ensure pathways and gates are operable and easy for a single worker to navigate.

Proper management is critical for labor savings. Consistent oversight ensures efficiency and quick issue resolution. 

Importance of Proper Management: 

  • Regularly review and refine SOPs using performance data and worker feedback.
  • Invest in training so workers are proficient with technology and protocols.
  • Monitor cow health and behavior closely, adjusting as needed for efficiency and well-being.

Robotic milking systems can significantly reduce labor demands with effective management, but this requires thoughtful planning and proactive management.

Free Traffic vs. Guided Traffic Systems: Unveiling Key Insights for Optimal Robotic Dairy Operations 

System TypeAdvantagesDisadvantages
Free TrafficMore natural cow movementPotential for higher milking frequencyIncreased labor for fetching cowsPotential for more stress among lower-ranking cows
Guided TrafficReduced labor for fetching cowsBetter control over cow flowLonger standing timesPotential for higher stress levels

Comparing free and guided traffic systems in robotic dairies offers valuable insights for optimizing farm operations. In free traffic systems, cows have unrestricted access to the milking robot, feed, and resting areas. This setup can enhance animal welfare, especially in well-managed environments or smaller farms. Cows experience greater freedom, leading to smoother operations and reduced stress. However, poor management often results in increased labor for fetching cows, potentially negating labor savings. 

Guided traffic systems control cow movement through specific pathways and commitment pens, enhancing predictability in larger herds or less ideal conditions. While improving efficiency, this system requires careful design to minimize longer standing times and stress for lower-ranking cows. The choice between free and guided systems depends on farm size, management quality, and herd capacity, each offering unique advantages and challenges.

Choosing the Right Robotic Milking Provider: A Comparative Guide 

When it comes to robotic milking systems, choosing the right provider is crucial for maximizing efficiency and ensuring the well-being of your herd. Here are the pros and cons of some leading companies in the industry: 

  • LelyPros: Lely is known for its innovative and user-friendly designs, offering advanced features like automatic feeding and cleaning systems. Their robots are highly reliable, and excellent customer service ensures you get the most out of their products. 
    Cons: The initial cost can be high, and some users report that the system requires frequent maintenance to ensure optimal performance.
  • DeLavalPros: DeLaval provides robust and durable robotic milking systems with comprehensive support and training programs. Their systems integrate seamlessly with other farm management tools, improving overall farm productivity. 
    Cons: The technology can be complex to set up initially, and occasional software updates are needed to maintain system efficiency.
  • GEA Farm TechnologiesPros: GEA offers flexible and versatile solutions that can be tailored to various farm sizes and layouts. Their robots are designed for easy integration and provide precise milking control. 
    Cons: The installation process can be time-consuming, and the system may require significant customization to fit specific farm needs.

The Bottom Line

In summary, robotic milking is a game-changer for dairy farming, boosting efficiency and cutting labor demands. This technology offers flexibility, enabling farm families to enjoy a better quality of life while ensuring cow well-being through thoughtfully designed barn layouts that promote voluntary milking. Key strategies like preventing lameness and managing variable milking intervals are essential for smooth operations and labor efficiency. Whether you choose free or guided traffic systems, exceptional management and proper barn design are crucial. Adopting robotic milking technology streamlines workflow and drives long-term sustainability and growth for dairy farms worldwide.

Key takeaways:

  • Robotic milking significantly reduces labor demands across farms of all sizes, providing greater flexibility for farm families, especially those with up to 250 cows.
  • Creating a low-stress environment with ample open spaces and accessible escape routes near milking stations enhances milking frequency and reduces the need for fetching.
  • Preventing lameness is crucial for maintaining milking frequency; focus on providing comfortable stalls, maintaining clean alley floors, and implementing effective foot bathing protocols.
  • Managing variable milking intervals presents challenges in sorting, handling, and caring for special-needs cows; appropriate cow routing and separation options at milking stations are essential.
  • Effective protocols and barn layouts should enable a single herd worker to manage all handling tasks efficiently.
  • Free traffic and guided traffic systems each have pros and cons; excellent management is key to optimizing results regardless of the chosen system.
  • Poor management in free traffic systems leads to increased labor for fetching, while guided traffic and commitment pens can cause longer standing times and stress for lower-ranking cows.

Summary: Robotic milking technology has revolutionized the dairy farming industry by offering a labor-saving solution that reduces labor demands and provides farm families with unprecedented flexibility. This shift in farming dynamic not only makes life easier for cattle and farmers but also underscores our commitment to their well-being and comfort. The success of robotic milking systems depends on the combination of advanced technology and thoughtful barn design. The system includes automated milking units, sensors, and data collection tools that automatically detect cow teats, clean them, and attach the milking cups, providing real-time data for immediate adjustments. Data privacy is a top priority, and all information is securely stored and used only for farm management purposes. Key factors for effective robotic milking include ample open space near milking stations, easy escape routes for waiting cows, comfortable stalls, clean alley floors, foot bathing protocols, efficient gating design, and choosing free traffic vs. guided traffic based on management quality and herd size.

Categories : Robotic Milking
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Robotic Milking: Is It the Right Choice for Your Dairy Farm?

Wednesday, May 1st, 2024

Uncover whether robotic milking aligns with your dairy farm’s needs. Delve into the advantages, financial implications, and practical considerations in our detailed guide tailored for contemporary farmers.

What if you could reduce labor costs, improve milk yield, and enhance animal welfare simultaneously? Robotic milking systems offer these benefits, transforming traditional dairy farming into a high-tech operation.  But before you get too excited, let’s consider the potential drawbacks. These sophisticated systems utilize advanced robotics to automate the milking process, offering an enticing array of benefits, including enhanced efficiency, improved animal health, and optimized milk production. Yet, amidst the excitement and potential lies a critical question: Is robotic milking the right choice for your farm? As we delve into the intricacies and advantages of this transformative technology, we aim to shed light on whether embracing this automated approach aligns with your dairy farming goals and practices.

Understanding Robotic Milking: An Introduction

Robotic milking systems are revolutionizing dairy farming with their reliability, consistency, and operational efficiency. As labor costs rise and skilled workers become more challenging to find, these systems are being adopted rapidly, especially by farms milking under 1,000 cows. They offer numerous benefits, well beyond just labor savings. 

A key advantage is the extensive herd management data that these systems provide. For instance, automating the milking process means collecting valuable data on each cow’s production, health, and behavior. This data can help farmers make swift, informed decisions, such as adjusting feed rations or identifying health issues early. This data-driven approach boosts output per cow, improves pregnancy rates, increases milk quality payments, and enhances cow longevity. 

Francisco Rodriguez of Madison, Wisconsin, an expert in robotic milking, highlights the transformative impact of these systems. “We’ve seen remarkable improvements in herd health and productivity, along with easier management thanks to detailed analytics,” he notes. The return on investment for farmers using robotic milking systems can be significant, driven by improved efficiency and reduced labor costs. This potential for increased profitability should inspire optimism and hope for the future of your dairy farm.

Is Robotic Milking Right for Your Dairy Farm?

Determining if a robotic milking system (RMS) suits your dairy farm requires careful assessment of several critical factors. First, consider the scale of your operation. RMS is typically more beneficial and cost-effective for farms with fewer than 1,000 milking cows. The initial costs and logistical challenges might overshadow the advantages of larger farms. 

Labor dynamics are also crucial. The agricultural sector often struggles to find stable, skilled labor. RMS mitigates this by reducing dependency on human labor and providing consistent and reliable milking. Advanced analytics from RMS can enhance herd management, improve cow health, and boost production. 

Next, evaluate your existing infrastructure. Should you retrofit current barns or build new ones for RMS? Retrofitting may be less expensive but could compromise functionality. At the same time, new constructions can be optimized for RMS, enhancing workflow and cow comfort. 

Financially, while the initial setup costs for RMS are significant, the ROI can be realized through higher milk quality payments, increased yields, and improved cow longevity. RMS also promotes a quieter barn and better teat health, reducing stress for cows and farmers alike. 

Ultimately, transitioning to RMS demands a thorough analysis of benefits. To gather insights, engage with experts, review case studies, and visit farms with RMS.  By weighing these factors, dairy farmers can determine if robotic milking aligns with their long-term goals and capabilities. This emphasis on careful assessment should instill a sense of responsibility and diligence in your decision-making process.

Key Benefits of Robotic Milking Systems

CategoryBenefits
EfficiencyReliability, consistency, and efficiency in milking processes
Herd ManagementVolumes of herd management and analysis information
ProductionHigher production per cow and increased milk quality payments
ReproductionIncreased pregnancy rates and improved cow longevity
LaborLabor savings valued at $44,030 per year; decreased total milking labor
Cow HealthDecreased lameness; improved teat ends and reduced over-milking; increased rest and wellness
EnvironmentQuieter barn environment
Return on InvestmentPositive financial return due to various efficiencies and savings

Among the most compelling advantages of robotic milking systems is their remarkable reliability and consistency. Unlike human laborers, robots perform tasks with precision, directly translating to higher milk quality and more reliable production schedules.

The volume of herd management and analysis information these systems provide must be balanced. Advanced sensors and software continuously monitor each cow’s health, milking patterns, and overall well-being, delivering data that aids in making informed decisions. This oversight enhances herd management and fosters a proactive approach to animal health, potentially reducing illness rates and improving longevity.

Another critical benefit is higher production per cow. Optimized milking processes and better teat care adjust dynamically based on each cow’s requirements, minimizing over-milking and stress. This results in more comfortable cows that produce more milk over their lifetimes. Enhanced pregnancy rates and increased milk quality payments further the return on investment.

Labor savings can be substantial, valued at around $44,030 per year. Automating the milking process allows farmers to redirect human resources to strategic activities, reducing time and resources spent on hiring, training, and overseeing personnel, thereby lowering operational costs. This also mitigates labor shortages and turnover challenges.

Moreover, the reliability and consistency of robotic milking systems cannot be overstated. As one seasoned dairy farmer succinctly said, “Never had to pull a drunk robot out of the ditch.” This sentiment encapsulates the dependability and unwavering performance of robotics compared to the unpredictability of human labor, further underscoring their value in modern dairy farming.

Another advantage is the positive impact on cow health and well-being. Robotic milking systems, due to consistent and gentle handling, contribute to decreased lameness and increased rest and wellness for cows. Additionally, the quieter barn environment facilitated by these systems reduces stress levels, promoting a more productive setting. This emphasis on improved animal welfare should evoke feelings of compassion and care towards your livestock.

Potential Drawbacks to Consider

While the advantages of robotic milking systems (RMS) are compelling, dairy farmers must weigh these benefits against potential drawbacks. One primary concern is the substantial initial investment required. Procuring and installing an RMS can be significantly costlier than traditional methods. Despite long-term labor savings and potential increases in milk production, the upfront financial burden can be daunting for smaller or mid-sized farms. 

Another consideration is the complexity of the technology. A successful transition to an RMS requires a thorough understanding and proper maintenance. Inadequate training or poor maintenance can lead to downtime, jeopardizing animal health and milk quality. Thus, farmers must shift from hands-on milking to managing sophisticated machinery. 

Moreover, optimizing RMS performance often necessitates a well-designed barn layout. Retrofitting existing barns can be challenging and costly, potentially disrupting operations. Building a new barn tailored to RMS demands more financial commitment and planning. 

Labor dynamics also change with RMS adoption. While it reduces total milking labor, farmers must monitor and manage the robots, troubleshoot issues, and ensure smooth operations. This can necessitate a steep learning curve and adjustment period. 

Additionally, RMS can reduce cow lameness, but it might also decrease time spent on critical tasks like heat detection and individual cow health monitoring. Automation could lead to more isolated interaction with livestock, potentially impairing farmers’ understanding of cow behavior and health. 

Lastly, RMS profitability can fluctuate based on robot durability, daily milk yield per cow, and the labor market. Automated systems might seem appealing because they could reduce available immigrant labor, but this must be balanced against technological breakdowns and maintenance costs. 

Ultimately, a meticulous evaluation is essential. Asking fundamental questions like ‘Why do I want to buy robots?’ can help determine if these systems align with the farm’s long-term goals. The transition to RMS can be genuinely beneficial with careful planning, adequate training, and proactive management.

Cost Analysis: Is It Worth the Investment?

As you delve into the financial implications of adopting a robotic milking system (RMS), evaluating both the initial investment and long-term economic benefits is crucial. Purchasing and installing the robots can be substantial, often reaching hundreds of thousands of dollars. For a 180-cow farm, annual payments might be around $101,000 over two decades—a significant commitment that requires careful consideration. 

Nevertheless, the potential for cost savings and increased efficiency is promising. Tools like the one developed by the University of Minnesota allow farmers to gauge the economic impact of transitioning to an RMS. This tool compares traditional milking parlors and robotic systems based on variables like milking labor, feed costs, and robot durability. 

One key advantage of RMS is the potential reduction in feed costs, contributing to a lower cost of production. Robotic systems can help reduce waste and improve yields by optimizing feed allocation and monitoring cow health. Additionally, typically significant labor costs can be reduced as robots take over repetitive milking tasks, allowing workers to focus on other vital farm management areas. 

Insights from industry experts like Francisco Rodriguez underline the importance of understanding your motivations. Asking yourself, “Why do I want to buy robots?” and ensuring your barn is well-designed and managed can help assess if this technology aligns with your long-term goals. 

Retrofits add complexity, as profitability in these cases depends on current facilities, existing milking systems, and operation scale. Factors like daily milk production per cow, milking labor costs, and robotic system durability are critical. Achieving a short attachment time can enhance overall system efficiency and profitability. 

In conclusion, while the investment in robotic milking systems is substantial, the potential economic benefits can justify the cost for many dairy farms. By leveraging available economic tools and considering all variables, dairy farmers can make an informed decision that supports the long-term sustainability and productivity of their operations.

Choosing the Right Robotic Milking System

When exploring robotic milking systems, selecting the right technology is crucial for your dairy farm’s success. Evaluate these key factors to make an informed decision: 

1. Herd Size and Layout: These systems are ideal for dairy farms with fewer than 1,000 cows. Decide whether to retrofit existing barns or build new ones; retrofitting might save costs, but a new facility could improve efficiency and cow throughput. 

2. System Capabilities and Features: Examine the technological features, such as autonomy, data analytics, and software compatibility. Advanced systems offer detailed herd management insights, aiding in health, production, and management decision-making. 

3. Support and Maintenance Services: The system’s reliability depends on both its design and the quality of support services. To prevent costly downtimes, ensure you have access to efficient technical support and routine maintenance. Prioritize vendors with strong support networks. 

4. Financial Considerations: Though costs have decreased, robotic milking systems are a significant investment. Consider long-term benefits like increased milk quality, cow longevity, and potential higher production per cow. A comprehensive cost-benefit analysis ensures that the investment meets your financial goals. 

5. Adaptability and Future-Readiness: Agricultural technology evolves rapidly. Invest in scalable and adaptable systems that can accommodate future advancements, ensuring lasting value and safeguarding against obsolescence. 

In conclusion, carefully analyze your farm’s unique needs and objectives. Consider herd size, system features, support services, financial implications, and future adaptability to choose a system that meets your current needs and positions your dairy operation for future success.

Case Studies: Success Stories from Modern Farms

Exploring real-world applications of robotic milking systems offers valuable insights for dairy farmers considering this transition. A notable example is Green Pastures Dairy, which successfully integrated robotic milking into its operation. Investing in high-tech barns designed for cow comfort and labor efficiency has significantly increased milk production. 

Cows at Green Pastures Dairy thrive on carefully managed transition programs and high-quality forage, creating an optimal environment for health and productivity. Their strategic use of multiple robot feed supplements has improved individual cow yields, resulting in increased milk output, healthier cows, and a more balanced work-life for the farmers. 

Horizon Vista Dairy offers another illustrative case. This large-scale operation effectively retrofitted existing free-stall barns based on recommendations from a University of Minnesota study on RMS profitability. They automated milking without new construction, emphasizing maintenance and cleanliness to ensure peak robot efficiency. 

Robotic milking at Horizon Vista has led to more predictable schedules, benefiting both cows and workers. They leverage advanced data analytics to monitor cow performance and health, bridging technology and animal welfare. Achieving high production per cow and robot, Horizon Vista demonstrates RMS’s financial and operational feasibility in existing facilities. 

These case studies show that thoughtful planning and execution are crucial for realizing the full potential of robotic milking systems. Whether custom-built or strategically retrofitted, the success stories of Green Pastures Dairy and Horizon Vista Dairy offer a roadmap for others. Their willingness to embrace change and invest in the future underscores the game-changing potential of robotic milking in modern dairy farming.

Future Trends in Robotic Milking Technology

The trajectory of robotic milking technology is set to revolutionize dairy farming by seamlessly integrating precision, efficiency, and sustainability. One notable advancement on the horizon involves the evolution of artificial intelligence(AI) and machine learning. These technologies will enhance robotic milking systems, allowing for more precise routine milking tasks, data analysis to predict health issues, and optimized feeding schedules tailored to each animal. 

Moreover, integrating Internet of Things (IoT) devices with robotic milking systems promises real-time monitoring and interconnected farm management. IoT sensors can track cow movement, behavior, and barn conditions, providing farmers with a comprehensive view of their farm environment for more informed decision-making. 

Future developments also include advanced robotic arms and milking units designed to be more flexible and adaptable to various cow sizes and breeds. This improvement enhances the milking process and reduces animal stress and discomfort, potentially increasing milk yield and quality. 

Sustainability is another key aspect, with innovations focusing on reducing dairy farming’s environmental footprint. These include energy-efficient robotic systems, water recycling, and waste management solutions, offering farmers a competitive edge as consumers prioritize sustainable practices. 

Looking ahead, deeper integration of robotic milking systems with supply chain management and distribution networks is anticipated. Blockchain technology could support enhanced traceability, ensuring milk and dairy products are tracked from farm to table, promoting consumer transparency and trust while improving operational efficiency. 

In conclusion, the future of robotic milking technology is about creating a more innovative, connected, and sustainable dairy farming ecosystem. As these technologies advance, they promise to address critical challenges in dairy farming, ensuring the industry’s resilience and forward-looking nature.

The Bottom Line

Implementing robotic milking systems on your dairy farm requires a thorough evaluation of various critical factors. Key benefits such as improved labor efficiency and enhanced herd health come with potential drawbacks like initial costs and the need for technological proficiency. Financially, these systems can significantly impact your operations, especially with intensive use. Still, initial investments must be balanced against long-term savings and productivity boosts. 

Recommendations: 

  • Analyze your farm’s labor situation. Robotic systems are highly beneficial where labor efficiency and availability are significant issues.
  • Compare the initial and ongoing costs within your financial strategy. Ensure it aligns with your overall business goals.
  • Think about how robotic milking aligns with your goals for better herd health and nutrition management.
  • Research various robotic milking systems. Choose one that suits your farm’s size, breed, and operational needs.

Before transitioning, conduct comprehensive research and seek expert advice. Visit farms using robotic systems successfully and study their outcomes. This approach ensures an informed, strategic decision aimed at long-term success.

As you explore the intricacies of robotic milking systems, it can be invaluable to expand your understanding through related resources. To provide a well-rounded perspective, we recommend the following articles: 


Key Takeaways:

  • Understand what robotic milking systems are and their core functionalities.
  • Evaluate whether your dairy farm can benefit from transitioning to automated milking.
  • Examine the key benefits such as increased efficiency, improved animal health, and enhanced milk production.
  • Consider potential drawbacks like initial investment costs and system maintenance.
  • Analyze the cost-effectiveness and return on investment for implementing robotic milking systems.
  • Explore how to choose the right system tailored to your farm’s needs and infrastructure.
  • Learn from real-world case studies of farms that have successfully adopted robotic milking technology.
  • Stay informed about future trends and innovations in robotic milking technology.


Summary: Robotic milking systems are revolutionizing dairy farming by improving efficiency, animal health, and milk production. These systems are being adopted by farms with fewer than 1,000 cows due to rising labor costs and the difficulty in finding skilled workers. The extensive herd management data provided by these systems helps farmers make informed decisions, such as adjusting feed rations or identifying health issues early. This data-driven approach boosts output per cow, improves pregnancy rates, increases milk quality payments, and enhances cow longevity. The return on investment for farmers using robotic milking systems can be significant, driven by improved efficiency and reduced labor costs. To determine if a robotic milking system is suitable for your farm, consider factors such as the scale of your operation, labor dynamics, existing infrastructure, and the ROI on higher milk quality payments, increased yields, and improved cow longevity. To transition to RMS, engage with experts, review case studies, and visit farms with RMS. In conclusion, the future of robotic milking technology aims to create a more innovative, connected, and sustainable dairy farming ecosystem.

Categories : Robotic Milking
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$$$ The reason many dairy farmers are NOT considering Robotic Milking

Friday, February 23rd, 2024

Wisconsin’s Dairy Innovation Hub is looking into why some dairy producers use robotic milkers while others avoid them. According to a university survey, 75% of dairy farmers do not consider automated milking systems due to the high cost of purchasing, installing, and maintaining them. The study also discovered that farms with more cows, higher rolling herd averages, and larger acres to manage were more likely to use automated milking systems. Farms with more than 1,000 cows and farms under 60 were less likely to use robots. The younger generation and farmers over the age of 60 were more likely to use automated milking systems because they grew up with and were more comfortable with technology. The study is currently underway to investigate profitability in automated systems and compare guided-flow versus free-flow barns. The survey found an equal split in the use of robot brands.

Categories : Management, Robotic Milking

Robots lend a helping hand on the farm

Monday, July 24th, 2017

Robots can take up the early morning and afternoon milking duties and free up the farmer to complete other important jobs on the farm, writes Jamie Gray.

Proponents of the latest thing in dairy – robotics – emphasise the animal welfare benefits the machines can bring.

The labour cost savings are not big, but in some circumstances, improved production can come from going high tech.

Another attraction is that it can free the farmer up to do other things that can be beneficial, such as pasture management.

Then there are the lifestyle advantages. It means not having to get up at an ungodly hour to milk the cows and in the afternoon, attendance at school sports days can become a reality.

But Grant Vickers, DeLaval NZ’s robotics expert, says the biggest selling point is that cows like it. Or, as one of his clients put it: “It allows the cows to take over the farm.”

Robots have been in cowsheds since the 1990s. Vickers estimates they have been installed in two or three dozen sheds around the country.

The proportion of robotic use is quite high in the established dairy producing countries of Europe, and Vickers expects perhaps 10 to 20 per cent of farms will be using them in New Zealand over the next 10 to 15 years.

Vickers, a former farmer, says there is a huge lifestyle advantage for the farmers but the biggest selling point is the improved animal welfare.

“This type of farming is much kinder on cows. We take the stress right off them and we are seeing indications of improved longevity of the cattle,” he says.

“The robots will do what they say they do on the packet. They will perform well and will milk cows to a higher standard than humans do.”

Under a voluntary system, the cows are not left standing on concrete for hours at a time waiting to be milked.

“They are not bullied and pushed around by other animals, and they are not driven up and down by farm hands on motorcycles.

“They travel at their own pace and choose when they want to be milked,” Vickers says.

Production can improve with robotics, but he says that’s not the main selling point.

“The people we talk to are generally the top-end farmers – who are doing a good job already with the way they feed their cows and milk them, so we can’t really promise them any production increases,” he says.

“However, where we can get production increases is among those farmers who might not be at the top end.

“What tends to happen is that farmers who adopt robotics learn how to manage grass and feeding better. Those guys are going to get an increase in production,” says Vickers.

There are systems in place already that will weigh the animal, check out its milk quality, assess its feed requirement and its overall health, but Vickers says robotics can take that kind of data collection to a new level.

The latest technology from DeLaval includes a somatic cell counter. In dairying, the somatic cell count is an indicator of the quality of milk, and whether it contains harmful bacteria. It also provides information on the levels of mastitis in a herd.

Vickers says robots, complete with cameras that monitor a cow’s overall condition, can also provide the farmer with a deeper level of knowledge.

Farms that use robots tend to be set up in such a way that the cows can be milked up to three times a day – or once every eight hours – with each milking timed as they move past the cow shed to a new paddock.

David Johnstone says by going robotic there were savings in terms of improved animal health.
Vickers tends to describe it as “voluntary milking” as opposed to milking by robots, because it is the cows themselves who decide when they will be milked. It’s not necessary to have a human in the shed while the process is going on.

He says bullying in a cow herd is a very real problem, and robots can help alleviate that.

“Bullying is a huge cost to the industry because a stressed animal can be difficult to calve again.

“If we take away the bullying and let the heifer operate around the farm at her own pace, the chances of getting her in calf early in the first mating are a lot better,” Vickers says.

The more leisurely approach means cows are not pushed through races en masse, and that can reduce the level of lameness.

Vickers says robots can be used on any scale – he knows of one farmer who milks just 60 cows with one robot. But he says the optimum size tends to be the 200 to 400-cow farm typical in Taranaki and the Waikato because they are the types of properties that tend to be the easiest to convert to a voluntary grazing system.

Vickers says labour cost savings arising from robots are a bit of a myth.

“But there is a huge lifestyle advantage, in that you are not committed to going to the shed at 4.30am for three hours, and again at 3pm for another three hours.

“You have work to do at the shed, but you can do it at times that suit yourself,” he says.

“The input that is needed in a voluntary grazing farm is in management, rather than the hands-on labour that you get in with a conventional dairy shed.”

Vickers says robotics can help farming families with their succession plans, as sons and daughters are more likely to return to the farm when it represents less of a manual undertaking.

In addition, the younger farmers are more likely to assimilate the extra data that a high-tech farm generates.

Vickers says the days of big expansion in dairy, with high numbers of sheep farms converting to dairy, are numbered.

These days dairy farming is more likely to be focused on the improvements that can be made within the farm gate.

“We want do better with what we have got,” he says.

Southland farmer David Johnstone, who farms near Winton, insists the few hours of extra sleep is not the main reason he went robotic.

Though the robots help to promote a better work-life balance, the main benefit is that it frees up time to further improve the farm’s performance.

Johnstone’s four robots take care of the whole milking process, from teat cleaning to attaching cups to the animal.

While the cow is being milked, its health is being evaluated and the appropriate amount of supplementary feed is dispensed before she leaves the shed.

It’s all voluntary. Cows mosey on in when they feel like it, and leave when they want to.
Johnstone says the herd seems to be happier than a typical herd on a conventional farm.

He says the process generates vast amounts of data. The technology details how much milk they have, the time they came into the shed to milk, the amount of feed they were given, their weight, data around milk composition, their preferred robot, and whether they are in heat. The property has 320 cows, available for milking, 24 hours a day, seven days a week.

Johnstone, an early adopter of the technology, bought the farm three years ago and installed the latest gear soon after. His 100ha farm was converted from sheep to dairy nine years ago, and was one of the first in NZ to use robotics.

He says there is no “huge” economic benefit from going robotic but but there are savings in terms of improved animal health.

“It’s not really a big labour-saver. You end up doing other things that can fine-tune your performance.”

The farm has its own support blocks and is quite self-contained. Silage is made on the property, so there is a higher workload in that respect.

Johnstone says there are slightly higher maintenance costs, plus the higher capital costs.

But the technology is becoming more popular with older farmers who want to cut back on the job’s physical demands.

“We all want better quality time and a better work-life balance,” he says. “It’s not for everyone, but for us it fits in with what we want to do.”

 

Source: NZ Herald

Categories : Robotic Milking

Indiana’s Fair Oaks Farms chooses DeLaval VMS™ robots for new visitor experience

Wednesday, March 29th, 2017

Fair Oaks Farms in Indiana, one of the biggest dairy operations in America, announced its intention to expand from conventional milking systems by signing an agreement for 12 DeLaval voluntary milking system VMS™. The robots are for Prairie’s Edge Dairy Farms llc, one of the nine partnerships that comprise Fair Oaks AG tourism experience, which attracts more than 500,000 visitors annually.

This move further supports a recent shift in the business plans of large-scale milk producers exploring robotics as a viable solution for addressing issues like animal welfare, milk quality, production and labor.

The Fair Oaks Farms dairy attraction is represented by nine families milking 36,000 cows. Mike and Sue McCloskey, well-known visionaries of progressive and sustainable dairy farming, are one of these nine families. “These DeLaval robotic solutions are unbelievably productive and efficient,” said Mike McCloskey. “On top of that, the level of cow comfort that robotic milking brings is very attractive.”

“All of these things are coming together at the right time. It’s pretty exciting,” he continued. “The DeLaval team has gone above and beyond by assisting with the design process and implementation, helping our people – and eventually our cows – approach this new way of farming. The depth of knowledge DeLaval shows from a milk quality point-of-view and their understanding of milk’s physiology is fascinating.”


McCloskey and DeLaval, including President & CEO Joakim Rosengren, at the contract signing.

The decision to add on to Fair Oaks Farms’ rotary-based milking systems with an automated one is rooted in the Grass to Glass® ethos of fairlife™ milk, a nutrient-dense, lactose-free beverage the McCloskeys co-created with their Select Milk Producer partners. Fair Oaks Farms operates as a closed-loop system where they grow their own feed, never mix milk from other dairies, and process and bottle the milk at their dairy cooperative’s facilities. Twelve VMS™ will help harvest enough milk to fill one tanker truck a day, helping to control milk quality and traceability.

“We are very pleased to be a part of Fair Oaks Farms’ journey in going robotic. At DeLaval we are committed to helping our customers remain progressive and future-oriented, and we feel that robotic milking matched with outstanding cow comfort and excellent milk quality are the prerequisites for this,” said Fernando Cuccoli, DeLaval Vice President, Market Area North America.

Start-up of Fair Oaks Farms’ new robotic milking facility is planned for December 2017 and will serve 780 cows.

DeLaval VMS™
DeLaval VMS™ (voluntary milking system) allows cows to be milked automatically, whenever they like, in a calm, quiet and stress-free environment.

It identifies the cow as it enters the system and feed is dispensed before the teats are cleaned and prepared, and milking begins. Dual lasers on the robotic arm enable quick, precise teat detection.

When milking is complete, both the animal’s teats and the system itself are cleaned, ensuring the highest standards of hygiene are maintained at all times.

The world’s largest automated milking operation with 64 DeLaval VMS™ came on-line at the end of last year in Chile, and another large robotic facility in Michigan with 24 DeLaval VMS™ will start milking later this year.

 

Categories : Robotic Milking

Are Robotic Milking Machines Worth the Expense?

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Tuesday, March 14th, 2017

There is no question that Robotic Milking Machines seem to be the hottest thing on the market. With over 35,000 robotic milking systems (RMS) operational on dairy farms around the world, it more than just a fad, it is an epidemic.   It seems almost daily you hear about another operation deciding to switch to Robots.  With many producers citing the improved lifestyle and the ability to expand or even stay in business without having to hire more labor.  And it’s not just the old dairy farmers with kids who don’t want to work hard, more and more it seems like even large dairies are considering the change.  But the Bullvine asks “At what cost?”. Are these farmers generating greater income and because of better results on the bottom line that they can justify the expense? With that in mind, we decided to look at the economics of investing in robotic milking and determine if these farmers are lazy or are they smart business people.

Labor is the second largest expense on the dairy farm. Considering the actual cost of hired labor and when an appropriate value for unpaid family help is included, investing in labor-saving automation may be the best way to improve your bottom line.

Are you cheap or wise?

First, let’s get one thing clear, most producers do not install robots because it is the lowest cost option for harvesting milk. Historically, for a 120-cow dairy, the total cost per cwt of milk of a robotic milking system was similar to a new modern parlor.

Tie stall (TS) – $35,400 labor/yr
Low cost parlor (LCP) – $25,000 capital ($4,250 annual), $14,600 labor
Medium cost parlor (MCP) – $50,000 capital ($8,500 annual), $14,600 labor
High cost parlor (HCP) – $100,000 capital ($17,000 annual), $14,600 labor
New parlor (NP) – $250,000 capital ($42,500 annual), $14,600 labor
Robot – (10% increase in milk) $59,600 annual
(Source: http://www.extension.umn.edu/agriculture/dairy/precision-dairy/milking-robots-do-they-pay/)

But how many decisions on the average dairy farm are made to be at the lowest cost?  Most of us decide not to live in the cheapest house or drive the cheapest car because we want a nicer lifestyle. But at the rate at which labor expenses are increasing, especially when the appropriate value for unpaid family help is included, not to mention the scarcity of labor, combined with the increased performance that is tied to the improved management, more and more Robots are beginning to make economic sense.

While coming up with hard numbers, which are applicable are specific to each situation, is almost impossible, one thing is clear is that robotic milking becomes more affordable every year as the cost of labor increases and the availability of labor decreases.  There is no question that robotic milking saves labor, and based on surveys done by the Progressive Dairy Operators group (PDO), dairy farm labor is going up in cost. In 2004 the average wage for dairy farm workers described as “milkers” was $12.65 per hour. By 2004 this had gone up 7% to $13.55. Then in 2010 117 herds reported an average wage of $14.21 per hour for milkers, up 5% again plus an additional $0.28 in non-monetary benefits. So in 6 years, the benefit of owning a robotic milking system has increased by roughly 12%. (Read more:  Robotic milking gets more affordable every year by Jack Rodenberg)

So how do you determine the ROI of an RMS?

To determine the real return of investing in a Robotic Milking System, you need to look at milk production per cow, milk produced per robot per day, labor savings, the length of useful life of the system. 

The main cost of robotic milking is the capital invested in the technology. From 2004-2010 the price for a new robot went from  $250,000 to about $220,000.  That is a 15% decrease in the cost while labor costs have typical gone up 12%.  That is a 27% swing in a six-year period.  And in the last six years, prices for a robot to milk 50-70 cows is about $150,000 to $200,000, another 20 decrease. In that same time, the cost of wages paid to livestock workers per USDA has increased 19%.  Researchers have reported up to 29% savings with RMS.

Another aspect that may be even more important, than the increased cost of labor for dairy farm workers, is the decreased availability.  A 2014 survey indicated that 51% of all farm labor was immigrant labor (Adcock et al., 2015). The future availability of immigrant workers may be reduced if less foreign workers choose to work on farms or if tighter immigration laws are passed in the US as the Trump administration seems to be leaning towards. And if Trump is successful at re-igniting the US economy revs up with reductions in regulations or the anticipation of that, the demand for labor is only going to increase in all industry, causes an even greater shortage of farm laborers.   This will force producers to either use new workers who are very inexperienced yet demand a high wage or use an aging workforce that is not as productive as it once was.  This already causing producers of all sizes to determine if they should either automate milking and eliminate task oriented positions, or increase productivity efficiencies to 180-200 cows per man with such technologies as teat spray robots in large rotaries.   

So does an RMS make economic sense for your operation?

To answer this question, the University of Minnesota developed a web application to compare the profitability of robots and parlors: http://z.umn.edu/RobotParlor. This tool was used to compare the economics of RMS and parlor systems on farms with 120, 240 and 1,500 lactating cows over a 20-year payback time. Milking labor costs were set at $16/hr with a milk price of $17/cwt. They assumed milk production would increase 5 lb/day per cow with RMS compared to milking 2X and decrease 2 lb/day compared to 3X milking. The per cow barn investment is higher for the RMS, reflecting the additional cost to install labor savings features typical in RMS barns. We inflated labor costs at 1, 2, or 3% annually. Net annual impact refers to the net present value of projected differences in RMS cash flows converted to an annuity.

The 120 and 240 cow RMS systems had a higher net annual impact compared to a double 8-parlor system (Figure 1). Labor cost inflation and milk production per cow had a large impact on profit. For each pound change in daily production per cow, the net annual impact changed by $931.

The 1,500-cow parlor system was more profitable than RMS. A 1% annual wage inflation resulted in a $162,672 (3X milking) and $51,177 (2X milking) more profit for the parlor. The difference was $130,570 (3X milking) and $32,395 (2X milking) at 3% wage inflation. Using similar milk production and 3% wage inflation the parlor had $80,672 higher annual impact.

The primary reason for the differences in profit is the more intensive use of the milking system. The RMS assumed full utilization at 60 cows per robot across all herd sizes. The parlor was only being used four hours per day with the 120-cow system. In the 240-cow simulations, the parlor was being used 8 and 12 hr/day in the 2X and 3X respectively. For the 1,500-cow herd, both the robot and parlor were at near maximum utilization.

Milk production and labor assumptions between the systems significantly affect the profitability projections. More research is needed to understand the economics of how these systems perform with different herd sizes and management practices.

The University of Minnesota also determines just what are the breakeven rates for the Robotic system.

  • Breakeven labor rate.
    Since the 1,500-cow RMS was less profitable than the parlor system at $16/hr labor, they determined the breakeven labor rate at which the two systems would have similar annual incomes. At the wage inflation rate of 1% and a 2 lbs. lower milk production with the RMS, the breakeven labor rate is $32.30/hr. If similar milk production levels are assumed with a 3% annual wage inflation, the breakeven wage rate drops to $22.91/hr.
  • Breakeven milk production
    The University of Minnesota also examined how increased milk production per cow in RMS would affect the profit comparison (Figure 2). If the robot system achieves 3 lbs /cow per day higher milk production than the parlor with 3% annual wage inflation, the annual income is only $3256 higher for the parlor for the 1,500 cow herd. At 5 lbs./day more milk, the RMS is more profitable at all wage inflation rates. Current research indicates that RMS do not achieve milk production as high as 3X milking, but as RMS management and facility design improve, this may change. Another potential advantage is that cows in RMS can be managed and milked in stable groups within the pens. Cows have access to resources (feed, water, beds, and milking) at all times. More precise feeding management can potentially increase milk per cow.

Figure 2. Net annual impact of a 1,500-cow dairy with 25 robots compared to a double-24 parlor milking 3X at different increases in daily milk production and wage inflation rates

Maximizing the Robotic Impact

Maximizing daily milk per robot is important to maximize profit. In a four-robot system using 2% annual wage inflation and a 20-year time horizon, net annual income increases approximately $4,100 for every 500 lbs. increase in daily milk per robot. Currently, some US farms are consistently harvesting more than 6,000 lbs. of milk per robot daily. This is achieved by a combination of high daily milk per cow and a high number of cows per robot (often over 60). The most important factors to achieve this are:

  1. Milking permission settings and strategies that get the correct cows milked at the correct times
  2. Reduced box time per cow
  3. RMS in top working condition

Retrofit vs. New Barn

One question many producers must consider is it better to retrofit your current barn or build a new one?  The University of Minnesota also examined how the economic life, labor efficiency, and milk production change affects the profitability of RMS. They developed two scenarios using an 180-cow dairy: RMS replacing a parlor and retrofitted in an existing freestall barn and an RMS in combination with a new high technology freestall barn.  Here is what they found:

  • Robot retrofit
    For the retrofit scenario, they assumed that there was no remaining debt with the previous The increases in costs with the robots were payments for the three robots ($63,000) for ten years, higher insurance ($2,700) and higher maintenance ($9,000/robot per year). They examined profitability using milking labor of 45, 60 and 75 minutes per robot. They also varied daily milk per cow using a 2 lb decrease, no change, and 2 lb increase compared to the previous system. Their survey of producers indicated that well designed (automatic manure removal and split entry pens), well managed free flow barns average about 45 minutes of daily milking like labor per robot. In this scenario, if producers can get 2 lb/day more milk and robots last longer than ten years, the RMS system is more profitable than the parlor system. If there is no change in milk production, robots must last 13 (with 45 minutes of daily labor per robot) to 17 (with 75 minutes of daily labor per robot) years to break even. If milk production decreases 2 lb in the RMS system, it is never as profitable as the previous parlor system.
  • Robot with a New Barn
    To achieve the maximum benefit of robots, it is preferable to design them into a new, high technology, low labor requirement facility. This includes various upgrades, such as wider more frequent crossovers, automated manure removal, and automated feed pushers. The projected new facility resulted in annual payments of about $101,000 over 20 years for the 180-cow farm. A 10 lb/ day increase in milk production along with the anticipated labor savings is required before robots are consistently more profitable than the previous parlor system. A key factor is the benefit of a Cow Comfort Upgrade and its effect on performance with robotics. When cow comfort is done right (sand is the gold standard) 60% of the milk increase in robotics can be attributed to the updated free stall barn. These things matter. The key benefit of individual robots is the elimination of the holding pen and the extra hours per day that the cow gets to eat, lay down, and chew her cud.

There are Economic tools available to do the deep dive and evaluate the many factors that affect performance and economics in a robotic milking facility. Contact your Robotic Specialist to sit down and go over the numbers and conditions specific to your dairy. Also, talk to your local dealer, banker, nutritionist, veterinarian, and genetics supplier. It takes a team working together to cover all the bases and give you the honest feedback to understand your operations strengths and weakness. 0ver 40,000 robots milk over 2.2 million cows worldwide and robots put in 16 years ago, are still operating today. It may be new to you, but it is not new to the industry. My Grandfather milked cows by hand, and 90 years later we are milking cows with no hands….amazing progress with more to come.

The Bullvine Bottom Line

While many producers look at income over feed to determine how their operation is doing.  I argue that given the fact that labor is your actual greatest non-feed expense on a dairy farm, and that it is also the resource that is typically in the shortest supply, we should be looking at income per full-time labor unit. When you look at your operation, and if there is the capital required to invest in an RMS unit, there is not question that Robotic Milking Systems make perfect sense for most dairy operations under 1,000 milking cows.  There is no doubt there will always be demand for high-quality people both immigrant and citizens. WE NEED COW PEOPLE!! Good people will always have a place in this industry, and they will have great value.   The best robot barn in the world with poor management is a failure in the making. As someone recently said “Management Makes Milk” and “Good People make Managers Look Good.” There are more career opportunities in dairy than ever before, and those that can operate robotic facilities and use technology will have a very bright future. Especially with rising labor rates and less supply, there are also scenarios where a robotic milking system makes sense even for larger operations.  Treat your cows with care, treat your employees with respect and develop them and the results can be predictable and positive.

Watch TRANSITIONING INTO THE ROBOTIC WORLD An increase in labour productivity is desired to ensure a healthy dairy business.  Achieving more litres of milk per worker in an animal‑friendly way is possible with a robotic milking system.  But you can not just rush out and buy a robotic milking system.  There are many factors that you need to consider. In this video the topic of transitioning into the robotic world and its influences on cow management will be covered. What things need to be considered? How do we ensure we have the most successful adaptation of the technology to optimize cow health and performance? Watch this video for a look into how robotics can improve the way we manage our cows. 

Listen to what other producers have to say: Top Producer Panel – Robotics conference. Join seven of the top DeLaval VMS producers from North America, Europe, Oceania and Latin America as they share and build knowledge around the DeLaval integrated robotic solution and best practices for robotic milking. 

Other posts you might like:

Barn Design: Interaction of robotic housing systems and health - Dr. Ken Nordlund – Robotics confere...
Choosing the Right Robotic Milking System: Brands, Experiences, and Future Preferences
Improving Feed Access and Consumption on Robotic Dairies - Dr. Trevor DeVries - Robotics conference ...

 

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Categories : Robotic Milking

The largest robotic dairy farm in the United States will go online in Michigan in 2017

Tuesday, January 3rd, 2017

DeLaval International, a large Swedish producer of dairy and other farming equipment, is installing 24 robotic voluntary—meaning the cows approach the stations on their own—milking machines at TDI Farms LLC of Westphalia that will be able to milk 1,500 cows. The new system will be operational sometime next year (no firm date has been set yet), according to Muhieddine Labban, solution manager of automatic milking systems at DeLaval.

The farm is owned by the Trierweiler family. They decided to transition to a robotic milking system after seeing improved longevity and lower cull rates of cows in dairy farms using these systems.

“For the last few years, my family has been discussing the farm’s next steps. Ultimately, the conversations kept coming back to robotics as we felt it was the best fit,” said Bryant Trierweiler, one of the owners, in a press statement.

Here’s how the Voluntary Milking System machine works: the cows are free to come to the machine to be milked as they please, drawn by the feed that is dispensed during milking. Because the animals are creatures of habit, they learn this routine within a few days, says Labban in an email. The system cleans, pre-milks, dries and stimulates each teat individually using water, compressed air and a vacuum. After this preparation stage, the cows are milked via a robotic attachment that scans their underside to detect where the teats are located and checks the milk flow before releasing the suction cup at the end of the milking session.

VMS

A room full of Voluntary Milking Systems. Image courtesy of DeLaval.

According to DeLaval, the VMS is better for cows than traditional milking systems since it has an open structure that allows the cow to see her surroundings and to stand in a comfortable position without human management, which can be stressful for the animals. The VMS also monitors udder health and can detect potentially life-threatening mammary gland infections.

Now to the question that always comes up when we talk robots: what about the farm workers who previously did the milking? The Trierweilers say they plan to develop their employees’ skills in other directions in the company. “We have a great core of employees and prefer to develop their talents as opposed to adding more labor,” said Bryant Treirweiler.

“Robotic milking technology allows for a better trained and more flexible workforce,” —Muhieddine Labban

Labban says the “human element remains a critical factor” and that without a “motivated, competent and committed workforce, it’s impossible to build a successful dairy business.” Robotic milking technology allows for a better trained and more flexible workforce, he says.

“Workers can now make better use of their time by handling chores and tasks that are critical to a well-managed dairy operation. The VMS increases efficiency, providing the dairy producer with the opportunity to hire fewer, but higher-caliber trained and qualified people,” he tells Modern Farmer in an email.

Labban wouldn’t give specifics on the cost of the VMS system, only saying that the price is “dependent on several factors.”

DeLaval is also involved in the creation in one of the largest robotic milking facilities in the world, which is being constructed in Los Angeles, Chile. El Fundo Risquillo farm will have a total of 64  machines milking 4,500 cows, according to DeLaval. It’s slated to be on line early next year.

Source: Modern Farmer

Categories : Robotic Milking

Want MORE Milk? Put More Focus on Frequency!

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Thursday, December 15th, 2016

Dairy headlines, scientific data and discussions over the farm fence are piling up data that says the move to robotic milking sees ever higher levels of uptake among dairy operations.  The focus has moved beyond the simple analysis of pros and cons to finding more data on ways to get the most milk production per robot. The simple conclusion is that everything that impacts the cow — before, during and after visits to the robot — could affect her milk production. As complicated as that sounds, it is simply a question of focus.

“Use Both First Hand Experience and Second Hand Information”

There are many ways to learn how others get more milk from their robots.  Robotic milker suppliers can point you to their successful clients.  They will dazzle you with positives. An internet search will give you many more names to consider and perhaps even reach out to. Be prepared to learn that some of these dairy operations have had remarkable accomplishments. No one will direct you to someone who is struggling with an automated milking system.  Nevertheless, you should seek out things that have been proven, how problems have been corrected and, most of all, how to get more production. Regardless of our sources of information, it’s up to you to do your due diligence.

“We Hear About LESS Labor and MORE Milk. Are the Claims True?”

The attraction to robotic milking pulls dairy operations toward making the change with the promise of decreased labor and increased milk production.  These claims are backed up by the majority of research which shows that installing robots and increasing milking frequency from 2 times per day to 2.5 or 3.0 times on average which results in 6 to 10 pounds more milk per cow per day. You will find that any claim beyond that is impacted by factors not directly robot related such as cow comfort, improved reproduction, and superior management. The facts regarding less total labor aren’t as dramatic.  It is different. Start times may be later, and there is definitely  more flexibility. But, to have the best management, you have to be on call at all times.  Finding a positive way through this learning curve is the first challenge faced by both the human and the bovine teams.

“Scientific Studies Draw Conclusions That You Can Act Upon”

We should always acknowledge that we could be taking results out of context.  Furthermore, we tend to judge what we learn based on our experience, and those experiences create bias.  All we can do is make decisions based on the best information available. There are several Canadian studies and also reports from the University of Minnesota and some out of the Netherlands as well.  These are just a few samples of what is available online. They have a lot of information, and they report what strategies have the biggest impact on milk production. Here are six that rise to the top of the lists.

“LET’S LOOK AT THE TOP SIX  MORE-MILK MAKERS”

  1. Come again!  And Again! Frequency wins!
    You hear it from every source.  One of the main factors impacting robot milk production is the frequency of visits.  If cows could read, we would post signs encouraging them to “Visit the Robot!  Don’t Stay Long!  Come back often! “It’s simple. If you want more milk, you have to have more frequent milking times. This begs the next questions, “How do you get cows to voluntarily come to the robot more often?” How often is often enough? What is the best? Most experts and studies suggest that the goal should be to average 2.7 to 3 milkings per cow per day.  When dairy operations fail to meet this benchmark, they make it a priority to review robot efficiency, nutrition programming, and pre-and-post robotic farm environment setup.
  2. “Effective Management Makes More Milk”
    Robots require a high level of management to be successful.  You may work less (than in parlor setups), but you must manage more! When you have the cows coming to the robots frequently, you have to stay on top of every detail that can impact the success of those visits.  
    At herd level: Monitor visits per day. Target average milking speeds. Provide sand or water beds for cow comfort. Remove hair from udders and trim tails. These and some tasks, such as treating cows, can take more time than in a parlor setup.
    Around the Barn: Slatted floors, robotic scraping and keeping up with equipment maintenance have proven to increase milk production.
    Genetic Selection: Not all cows are well suited for robotic milking. Sire selection and breeding for cows with easier attachment rates and improved milking speed present new challenges. 
    In the Office: Effective dairy managers take responsibility for the success of the dairy, and a large part of that is effectively managing all the incoming data captured by robotic systems.
  3. “Feed is the MAGNET That Pulls in More Visits!” 
    The single biggest factor affecting voluntary visits is the feed that is fed at the robot.  Typically, cows receive a pelleted feed at the robot: some farms feed ground corn or other grains. If only we could learn from fast food drive through restaurants, we would have the cows lining up at all hours of the day. Since we don’t gain from feeding extra large unnecessary portions that lead to overweight, we will have to settle for the idea of attracting our cow-customers to the robot.
    In contrast to the “junk” food that some humans crave, the feed offered at the robot must be of consistent high quality and palatability or cows will be discouraged from visiting the robot and thereby decrease the number of milkings per cow per day. Feed offered should complement other feeds being fed to the cows at the feed bunk.  It isn’t necessary to feed a full ration at either place.  Ideally, the feedbunk provides a partial mixed ration formulated at a lower energy content. The balance of the energy needs are provided at the robot.  Pellet quality, ingredients, quantity and palatability all play a role in getting the cows to voluntarily return to the robot and, thereby, they help increase (or decrease) milk production.
  4. “Provide More Robot Availability. Avoid Lineups and Crowding”
    Since there isn’t a robot for every cow, any time that there is blocked access to a robot it negatively affects milking efficiency. Blockage may be caused by cows congregating around the entrance either before or after milking. Proper design of robotic milking facilities can prevent some of these blocking events from occurring. If the area in front of the robot is small, locate water sources and cow brushes away from the entrance to the robot so as not to encourage cows to congregate in the area.
    A higher stocking density (cows per robot) can also result in fewer milkings per cow.  A target of 60 cows per robot is typically recommended.  In the study, dairy farms averaged 55 cows per robot. A survey of robotic miking dairy farms in Pennsylvania found an average of 56 cows per robot with a range of 47 to 64 cows per robot.  In general, farms in the Pennsylvania study with fewer cows per robot had greater milking’s per cow per day and greater milk production per cow. The conclusion:  Crowding costs cash!
  5. “Robot Access Means No Obstacles, More Space and Good Footing”
    Cow traffic to and from the robot is a large part of robot success. Easy access to the robot is a significant factor in the frequency of visits per cow per day. Obstacles interfering in the path to the robot as well as difficult entryways can deter cows from milking. Cows also need to have adequate space between the robot and surrounding areas. If holding pens or the area in front of the robot are too small, cows will be discouraged from entering.
    Access to the robot can also be encouraged through proper care and management of your herd’s feet and legs. Cows need to have good locomotion and sound hooves to be comfortable walking back and forth to the robot. Scheduling regular hoof trimmings and providing access to footbaths can prevent issues from developing.
  6. “Yes! More Milking Speed Counts!” 
    You can’t deal effectively with getting cows into and out of the robot, without giving consideration to the actual speed of getting the milk. Slow milking time reduces cow throughput and decreases the amount of milkings achieved each day. Many of the top producing robotics herds measure milk flow as compared to milkings per cow per day. From entry to exit, the milking process should take, on average, seven to eight minutes per cow. It’s recommended that herds should strive for less than seven minutes and start to investigate potential issues when milking length exceeds eight minutes. The actual milking unit attachment can also influence time taken per cow in the robot. Milking units that locate the teats quickly and efficiently will reduce the time per cow spent in the robot, freeing up extra available time for other cows. The more time the robots actually spend with cows who are putting out maximum flow will result in greater production than just counting the number of cows per hour or visits per day.  That is why many top herds allow their top producers to visit more frequently while cows that are later in lactation or lower producers allowed fewer visits.

The Bullvine Bottom Line

Robotic dairy operations continually strive to improve efficiency and increase production. The starting point for more milk is more frequency. Work with your whole dairy team – nutrition, environment, herd health and staff – to get their best input on ways to make sure you are doing everything possible to attract cows to visit the robots more often. When you effectively focus on getting more robot visits per cow, you will automatically produce more milk!

 

 

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Other posts you might like:

Best Practices for Achieving Longer Lived More Productive Dairy Cows
Suntor Holsteins – Breeding Goals Revisited
How Much Do Difficult Calvings Cost Your Dairy Farm?

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Categories : Management, Robotic Milking

Top Producer Panel – Robotics conference

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Friday, May 27th, 2016

Join seven of the top DeLaval VMS producers from North America, Europe, Oceania and Latin America as they share and build knowledge around the DeLaval integrated robotic solution and best practices for robotic milking.

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Calf to CowSignals workshop – Robotics conference

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Thursday, April 28th, 2016

Join Dr. Nico Vreeburg from Vetvice Barn Design as he discusses Calf to CowSignals. Rearing calves into heifers is a major investment in terms of money and labour. Your dual aims are to turn your heifer into a strong, productive dairy cow and to use labour, housing and feed efficiently. If you achieve these aims, you’ll cut the costs of rearing per kilogram of milk. From calf to heifer covers the basics of successful rearing, shows you how to control risks and helps you to structure your work so that each calf automatically receives the best treatment. From calf to heifer is full of sensible tips on how to improve the rearing of calves and yearlings.

About the Presenter

Dr. Nico Vreeburg D.V.M. qualified in 1994 from Utrecht University, Netherlands. From 1994 to 2008 he worked as a private practitioner in veterinary practice De Overlaet, in Oss (NL). This practice focuses on four-legged farm animals and has dedicated itself to preventive herd health management and animal production support, with a team of 12 fulltime veterinarians. In 1998 Nico became a partner. During the following years he more and more dedicated his professional time to dairy farm support and joined the team of Vetvice, as trainer/consultant. Within Vetvice, he participated in the development of the CowSignals® concept and co-founded Vetvice Barn Design. On January 1, 2009, Nico left De Overlaet to join the Vetvice Group as a partner.

At this moment, Nico works works fulltime within the Vetvice Group as a trainer/consultant on barn design, dairy farm management and cow management. Vetvice Barn Design is a leading consultancy on designing dairy barns for cow wellness, labor efficiency and sustainable milk production. Vetvice Future Farming consults and trains dairy farm staff on save and efficient working procedures. Vetvice CowSignals Company trains dairymen and their advisors worldwide, in the areas of CowSignals and preventive management. Vetvice is active in over 30 countries with a team of 6 veterinarians, 2 agricultural engineers and 1 office manager.

 

 

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Barn Design: Interaction of robotic housing systems and health – Dr. Ken Nordlund – Robotics conference #VMSPRO2016

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Wednesday, March 30th, 2016

Join Dr. Ken Nordlund from the University of Wisconsin-Madison as he discusses the four key topics: Calf Barns Designed for Calf Health; Ventilation Issues in Cow Milking Facilities; Freestall design and lameness; and Key factors for transition cow health.  This informative session will open your eyes to many of the problem areas on your dairy.

About The Presenter

DELAVAL - VMS2016-01-25Dr. Ken Nordlund is a clinical professor in the Food Animal Production Medicine group in the School of Veterinary Medicine at the University of Wisconsin-Madison. He received his veterinary degree from the University of Minnesota in 1977 and was a private practitioner and practice owner in Fergus Falls, Minnesota, from 1977 to 1989. Ken is a board-certi ed dairy specialist in the American Board of Veterinary Practitioners. In 1989, he joined the University of Wisconsin and helped to found the Food Animal Production Medicine program. His research interests include dairy record systems and the development of the Transition Cow IndexTM, as well as interactions between dairy cattle housing and health.

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Improving Feed Access and Consumption on Robotic Dairies – Dr. Trevor DeVries – Robotics conference #VMSPRO2016

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Wednesday, March 23rd, 2016

Join Dr. Trevor DeVries from the University of Guelph as he discusses the importance of making sure cows can get to feed they need when they want it.  During this informative presentation Dr. DeVries covers how to ensure feed is delivered consistently and  is consumed as delivered and in a healthy manner.  Dr. DeVries shares how to keep fresh feed in front of cows, by feeding multiple times per day and what the optimum push up feed frequently is as well as how to give cows the optimum amount of space to eat.

About The Presenter

DELAVAL - VMS2016-02-39Dr. Trevor DeVries is a Canada Research Chair in Dairy Cattle Behavior and Welfare and an Associate Professor in the Department of Animal Biosciences at the University of Guelph. Trevor received his B.Sc. in Agriculture from The University of British Columbia (UBC) in 2001. Immediately following he began graduate studies at UBC, focusing his research on dairy cow feeding behavior. After receiving his Ph.D. in 2006, he worked for one year as a post-doctoral researcher at Agriculture and Agri-Food Canada, focusing his research on ruminant nutrition. In 2007 he was appointed as faculty with the University of Guelph. In his current position Trevor is involved in research and teaching in the areas of dairy cattle nutrition, management, behavior, and welfare.

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Precision Dairy Tools: Explore the potential – Dr Jeff Bewley – Robotics conference #VMSPRO2016

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Wednesday, March 16th, 2016

Ever wonder how precision dairy tools could help you take your dairy to the next level?  Then you are going to want to watch Dr. Jeffrey Bewley’s presentation from the 2016 VMS Pro conference in Las Vegas.  During this robotics conference Dr. Bewley presented the scientific research around many of the latest technologies and if they actually work or if they are not worth the headaches.  Dr. Bewley also shared with attendees a great method to help evaluate new technology and if it’s worth the investment for your operation.

bewley

About The Presenter

Dr. Jeffrey Bewley is from Rineyville, Kentucky, where he grew up working on his grandfather’s (Hilary Skees) dairy farm. He received a B.S. in Animal Sciences from the University of Kentucky in 1998. In 2000, he completed his M.S. in Dairy Science at the University of Wisconsin- Madison under the direction of Dr. Roger Palmer. His PhD work under Dr. Mike Schutz at Purdue University focused on the application and economics of Precision Dairy Farming technologies. Jeffrey’s current teaching program at the University of Kentucky focuses on precision dairy technology implementation, mastitis prevention, cow comfort, lameness prevention, and decision economics.

About The Conference – #VMSPRO2016

Learn about the latest robotic milking, feeding concepts and innovations – from calf to cow. DeLaval lined up some of the best scientists, specialists and DeLaval VMS producers from North America, Europe, Oceania and Latin America to share and build knowledge around our DeLaval integrated robotic solutions.

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